| 1 | Introduction to the electrical control and temperature control
devices of the power aging bench: |
| A | Truck dimensions | L1840*W1220*H1600mm, with 60 product positions. (Sizes can be
customized according to your needs) |
| B | Number of vehicle tiers: | 5 |
| C | Floor height and width of the vehicle platform: | The height of the product layer is 170mm |
| D | Heat dissipation method: | Top turbine exhaust fan, top-mounted (for convenient control of
ambient temperature) |
| E | Truck structure material: | Cold-rolled sheet, new industrial design appearance |
| F | Interlayer insulation and anti-static methods: | The shelf is 400mm wide and has heat dissipation holes on its
surface |
| G | Panel structure form: | The test area is isolated from the electronic control area |
| H | Aluminum alloy visible sliding door structure: | The product area features a closed and folding double-layer
insulating glass door. |
| I | Others: | The aging cabinet product area is equipped with a smoke detector |
| 2 | Introduction to control module configuration, power of the tested
product, and aging quantity: |
| A | Communication control method: | RS485 communication method, upper computer RS232 communication
method |
| B | Control module model: | PLC + touch screen control method |
| C | Power supply method: | One 12V60A power supply is installed on each floor, and there are a
total of 5 power supplies on 5 floors |
| D | Product Communication Module: | NO |
| E | Aging quantity configuration: | Each layer can hold 12 products. A complete vehicle can install 60
products on 5 layers; the products are placed in 3 columns on each
layer |
| 3 | Introduction to the electrical control and temperature control
devices of the power aging bench: |
| A | Connection method: | The product is powered only by DC. Each unit is configured with 12V
4.5A power supply. The aging cabinet is equipped with a
quick-connect top connector for connection. |
| B | Panel function keys: | Input AC voltage display, start switch, emergency stop switch |
| C | Product zone temperature control accuracy: | The product area is enclosed and equipped with insulated glass
doors. The temperature control range is 50 to 85 degrees Celsius,
with a maximum not exceeding 90 degrees. The temperature uniformity
is within ±3 degrees. The time for temperature rise from room
temperature to 85 degrees is less than 25 minutes |
| D | Product zone temperature control principle: | Low-temperature heating, over-temperature exhaust air |
| E | Truck power distribution and control method: | 380V three-phase five-wire power distribution, computer monitoring
and manual electrical control. The aging time can be set by the
user in minutes |
| F | Truck power supply capacity: | 30W * 80 units / 0.8 ≈ 3.0KW. The efficiency of the tested power
supply is calculated at 80%. The power supply for the aging
cabinet, exhaust fan, heating, etc. is set at 13KW; the actual
electricity consumption is approximately 18KW |
| G | Control method: | The electronic control can be switched between manual and automatic
modes. The aging time supports fixed modes of 1.5H/2H/4H/6H/12H. It
also supports manual mode setting, such as 2 hours and 10 minutes. |
| H | Safety Protection: | Equipment grounding protection, leakage switch protection,
automatic power-off protection upon smoke alarm, and the door can
only be opened when the temperature reaches a certain level - all
these are safety protections |
| 4 | Introduction to the main functions of the system: |
| A | Suitable for aging of precision components such as BMS controllers,
radar controllers, and cameras |
| B | Professional development and configuration of dedicated monitoring
software can be carried out. It features independent intellectual
property rights and no legal risks |
| C | The aging-specific monitoring software enjoys a lifetime free
upgrade service, and its scalability features are powerful, saving
equipment investment for repeated use |
| D | Aging parameters, time settings, ON/OFF sequence editing (for
testing the power-on/off of the tested product), support for
automatic voltage switching, load transformation and other
functions are programmable |
| E | The automatic power-off function for the aging of the tested power
supply will shut off the power automatically when the aging process
is completed, making it convenient for unattended operation. |
| F | The RS232 to RS485 conversion uses an optical isolation converter
to enhance communication reliability and prevent equipment damage
from lightning strikes |
| G | The power supply aging monitoring software comes with an in-built
help document, which makes it easy to quickly resolve any
operational questions |
| H | The aging parameters can be set for the entire vehicle, entire
layer, or individual products |
| I | The computer automatically indicates the quality of the tested
power supply products. The multi-screen design of the vehicle makes
it convenient for centralized management, saving operators' time
and improving production efficiency |