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X Ray Inline Inspection Machine For SMD BGA Real Time Quality Control

Categories Automated X Ray Inspection
Model Number: IL-3000
Packaging Details: Wooden case
Detectable area: Length 520mm, width 80-430mm adjustable
Payment Terms: T/T
Type: Microfocus
Focal spot size: 5μm
Certification: CE, FDA
MOQ: 1
Max tube voltage: 90kV
Place of Origin: CHINA
Max tube current: 200μA
Brand Name: WELLMAN
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X Ray Inline Inspection Machine For SMD BGA Real Time Quality Control

Wellman In-line X-ray Inspection System IL-3000
Advanced X-ray inspection machine for SMD BGA real-time quality control with automated inline processing capabilities.
Key Advantages
  • Closed-type X-ray tube: over 10,000 hours of service life and maintenance-free performance
  • New-generation 5" HD digital flat panel detector (FPD)
  • Intuitive operation for quick defect identification (only 2 hours of training needed)
  • Intelligent auto-navigation window enables automatic table positioning at clicked coordinates
  • Conveyor belt transmission with lead screw and guide rail width adjustment, max adjustable width of 620mm
  • 6-axis servo motion system realizes synchronized movement of X-ray tube and flat panel detector
  • Customizable inspection programs support automatic mass production testing
Hardware Specifications
X-ray Source
TypeClosed, microfocus
Max tube voltage90kV
Max tube current200μA
Focal spot size5μm
FunctionAuto preheat
Flat Panel Detector
BrandIRay
Effective area130mm * 130mm
Pixel size85μm
Resolution1536 * 1536
Frame rate20fps
Tiltable angle60°
Inspection System
TransmissionBelt
MotorServo motor
Detectable areaLength 520mm, width 80-430mm adjustable
Max load10kg
Equipment Specifications
MagnificationGeometry 200X | System 1500X
Inspection speedMax 3.0s/point
Dimensions2600mm (L) * 1300mm (W) * 1800mm (H)
Host machine dimensions1400mm (L) * 1300mm (W) * 1800mm (H)
Weight2200kg
Power supplyAC110-220V 50/60HZ
Max power3000W
Industrial PCI7 CPU, 16G RAM, 240GB SSD + 1T HDD
Displayer24" HDMI LCD
Working Principle
Diagram illustrating PCB/SMT X-ray inspection working principle
Safety Features
  • Electromagnetic safety switch locks when X-ray is active
  • Emergency stop button near operation position
  • Radiation leakage: No leakage (≤1μSv/h - international standard)
  • Radiation-shielded transparent lead glass window for secure internal observation
  • Dual safety interlock mechanism for viewing window and rear cabinet door
  • Built-in X-ray tube protection prohibits exiting software without powering off the tube
Software Capabilities
Function ModuleOperation
X-ray tube controlMouse-click operation with real-time voltage/current display and adjustment
Status barVisual indicators for interlock, pre-heat, and X-ray status
Image effect adjustmentCustomizable brightness, contrast and gain settings
Product listSave and recall inspection parameters for efficiency
Navigation windowClick-to-move functionality for precise positioning
Motion axis statusReal-time coordinate display
Inspection resultsClear display of measurement data with pass/fail indicators
Speed controlAdjustable movement speed for each axis
Voids Rate Measurement
  • Automatic calculation of solder ball voids rate, area, circumference
  • Adjustable parameters for precise measurement (grayscale threshold, pixel, contrast)
  • Manual void addition via polygon/freehand drawing
  • Parameter saving for consistent inspection of identical products
Additional Measurement Functions
  • Distance measurement with baseline reference
  • Radius measurement for circular components
  • Distance rate calculation for through-hole soldering
  • Angle measurement between reference points
  • Perimeter measurement for square components
Automatic Inspection Modes
  • Array mode for regular inspection patterns
  • Manual point setting for custom inspection locations
  • Automatic feature recognition for characteristic inspection points
Application Examples
Example of PCB X-ray inspection results showing component analysis Close-up X-ray inspection image revealing detailed component structure
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