Fully Automatic Radial Lead Insertion Machine – 360° Rotary, 99.9% Yield

Product Overview

The Sciencgo 3000KL Fully Automatic Vertical Insertion Machine is a high-precision, heavy-duty automation solution designed for Through-Hole Technology (THT) assembly.

Engineered to replace manual assembly lines, it delivers 99.9% insertion reliability (<100 ppm defect rate) with 360° multi-directional rotary insertion at high throughput. From consumer electronics to automotive PCBA, the 3000KL offers unmatched speed, ultra-low power consumption (1.5kW–2.5kW), and seamless scalability — making it the smart choice for high-volume printed circuit board assembly.

Key Features & Technical Advantages

1. 360° Multi-Directional Rotary Insertion

A highly responsive rotary head supports full 360° component insertion in programmable increments, eliminating manual board rotation. This unlocks creative freedom in PCB layout design while maintaining maximum cycle speeds for complex radial placements.

2. Industry-Leading Insertion Reliability: 99.9% Yield (<100 ppm)

Calibrated for near-zero-defect production, the 3000KL achieves fewer than 100 defects per million insertions. By virtually eliminating insertion misses and clinched lead errors, it ensures an exceptional First-Pass Yield (FPY) — saving hundreds of hours in rework and diagnostics.

3. Eco-Friendly Low-Power Architecture (1.5kW–2.5kW)

Operating within an ultra-efficient power range, the 3000KL significantly reduces factory utility overhead and carbon footprint. This sustainable design translates to a faster Return on Investment (ROI) and a lower Total Cost of Ownership (TCO) than legacy vertical insertion machines.

4. Broad PCB Compatibility with Tall-Component Clearance

Handles PCBs from 50mm × 50mm up to 450mm × 450mm, with optimized clearance of 20mm (top) and 5mm (bottom) for safe travel over tall capacitors, transistors, and neighboring components — no structural scratches, no interference.

Technical Specifications

Target Applications

• Consumer Electronics & Home Appliances — PSUs, air conditioners, microwave control boards, smart home PCBA
• Automotive Electronics — ECUs, dashboard lighting modules, power distribution boards
• Industrial Automation — PLCs, solar inverters, frequency converters, industrial power supplies
• Telecommunications — Routers, switches, and telecom communication modules

OEM/ODM Customization Services

• Extended Board Capacities — Custom oversized conveyors for PCBs beyond 450mm
• Specialized Tooling — Custom-machined clamps and radial feed jaws for unique component geometries
• Smart Factory Integration — MES/ERP protocols for real-time traceability and predictive maintenance

Lifecycle Technical Support

• Installation & Commissioning — On-site expert calibration and seamless line integration
• Preventive Maintenance — Scheduled calibration, deep cleaning, and wear-part replacement
• Certified Operator Training — On-site and virtual programs covering operation, programming, and diagnostics
• Fast-Response Genuine Parts — Direct factory access to authentic replacements and upgrades, 24/7

Dongguan Sciencgo Intelligent Equipment Co., Ltd. is a high-tech enterprise specializing in the R&D, production, and sales of electronic component insertion and mounting equipment (AI/SMT).

Since 2006, the company has developed eight series of electronic component insertion machines with independent intellectual property rights in China, including:
*   Jumper Horizontal Insertion Machine
*   Sequence Arrangement Machine
*   Vertical Insertion Machine
*   Special-shaped Component Insertion Machine
*   Rivet Machine
*   Bulk LED Insertion Machine
*   Horizontal Connected Insertion Machine
*   Multifunctional Special-shaped Insertion Machine

These machines can automatically, rapidly, and efficiently insert and secure a wide variety of electronic components—such as resistors, capacitors, diodes, transistors, jumpers, rivets, touch switches, row plugs, strip-mounted components, and bulk LEDs—into circuit boards according to programmed requirements. This innovation has heralded a new era for domestically produced plug-in machines.

The company's products are widely used in the manufacturing of electronic products, including:
*   Home Appliances: Color TVs, refrigerators, washing machines, air conditioners, induction cookers, microwave ovens, stereos.
*   Industrial & Commercial Electronics: Automotive electronics, various power supplies, energy-saving lamps, LED displays, LED lighting, and more.

By helping customers save manpower, improve production efficiency, and reduce manufacturing costs, Sciencgo enables more private enterprises to afford and utilize automation equipment.

The products enjoy strong sales across China, serving prestigious clients such as BYD, Midea, and Gree Electric. They are also exported globally to regions including France, Brazil, India, and Singapore.

As a professional R&D and manufacturing base for plug-in machines in China, Sciencgo drives the development of the industry through technological innovation. The enterprise is dedicated to advancing various types of automation equipment, serving multiple processes in the intelligent assembly of electronic (electrical) products, with the core mission of saving labor resources and enhancing production efficiency.