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Concurrent (high-temp fast) Countercurrent (medium-temp deep) 15-20% energy saving vs single-flow

Categories Grain Dryer Machine
Model Number: WGH
Uniformity: <2%
Payment Terms: L/C,T/T
Operation Mode: Continuous 24/7
Max Grain Temp: ≤55 ℃
Price: Negotiable
Drying Process: 4-zone process
Supply Ability: 200 units per year
Material: Corn;Paddy; Wheat;Soybean;Sorghum;Rapeseed
Hot Air Temp: Adjustable
MOQ: 1 set
Delivery Time: 40-60 days
Moisture Drop: 5–18% (Max 25%)
Fuel: Coal;Natural gas; Fuel oil ; Biomass;Steam
Warranty: 12 months
Place of Origin: Zhengzhou
Heating: Indirect
Packaging Details: Bare packing
Certification: ISO
Brand Name: WanGu
Breakage Increase: <0.5%
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Concurrent (high-temp fast) Countercurrent (medium-temp deep) 15-20% energy saving vs single-flow

Product Overview

The WGH Series is an industrial-grade continuous grain drying tower by Wangu Machinery, designed for large grain depots, processing plants, and national reserve projects. Grain flows continuously from top to bottom, 24/7, with daily capacity of 100–1,000 tons.

Core technology: Concurrent drying zone (high-temp fast removal) + Countercurrent drying zone (medium-temp deep uniformity) + Tempering zone (crack reduction) + Cooling zone (safe storage). This "fast-then-deep" process saves 15–20% energy vs single-flow designs, with breakage increase <0.5%.

Compatible with 5 fuel types (coal / natural gas / diesel / biomass / steam), indirect heating for food-grade clean air, PLC full-auto control + mobile app remote monitoring. ISO 9001 + CE certified, exported to 50+ countries.

Core Advantages

#

Advantage

Value to Buyer

1


Concurrent + Countercurrent

15-20% energy saving; WGH300 saves ~25t coal/season

2


24/7 Continuous Operation

No peak-season backlog; WGH500 = 500t/day = 3,500t/week

3


Up to 25% Single-Pass Drop

35% to 14% in one pass; 30% total cost reduction

4


5 Fuels in One Tower

Choose cheapest local fuel; switchable anytime

5

Indirect Heating, Food-Grade

Fume isolated; meets EU/Japan food standards

6

PLC + Mobile App

1 operator per 3-5 lines; 80% labor reduction

7

Outdoor, No Building Needed

Saves tens of thousands in building construction

Model Specifications

Model

Capacity (t/d)

Footprint (m)

Tower Height (m)

Coal (kg/h)

Selection Guide

WGH100

100

4x3

6–10

60–230

Village stations

WGH150

150

4x3

8–15

90–345

Mid-size mills

WGH200

200

5x3.2

13–17.5

120–460

Regional depots

WGH300

300

5.5x3.2

14–18

150–575

Large plants

WGH400

400

5.5x4

14–19

180–690

Large feed mills

WGH500

500

5.5x4.5

15–20

240–1000

Provincial reserves

WGH1000

1000

6x6

16–22

300–1380

National/port terminals

Note: Capacity based on corn (5–18% moisture drop); paddy capacity ~70–80% of corn. All models support 5 fuels and PLC full-auto control.

Working Principle

1,Wet grain is elevated to tower top. A distributor spreads grain evenly — even distribution ensures consistent drying.

2,High-temp air (up to 160C) flows downward with grain. Maximum temperature difference = maximum heat transfer. Surface moisture rapidly evaporated, MC drops from 25–35% to 15–20%.

3,Medium-temp air (90–120C) flows upward, counter to grain. Uniform temperature gradient = deep, even drying with no "dry outside, wet inside."

4,Tempering: internal moisture migrates to surface, reducing cracks (<0.5% breakage). Cooling: grain cooled to safe storage temp. Discharge: online MC check — qualified grain to storage, substandard auto-recycled.

Complete System Components

System

Components

Value to Buyer

Elevating

Bucket elevator + distributor

Auto-feed + even distribution

Concurrent Zone

Hot air chamber + ducts

Fast moisture removal

Countercurrent Zone

Medium-temp chamber

Deep uniform drying

Tempering Zone

Enlarged section + insulation

Crack reduction

Cooling Zone

Cooling fan + exhaust

Cools to storage temp

Heat Source

Furnace + heat exchanger

5 fuels, indirect

Discharge + Detection

Discharge + MC meter + recycle

Auto-recycle quality

Control

Touch + PLC + sensors + app

One operator, remote

Fuel Comparison

Fuel

Calorific Value

Environmental

Suitable Region

Coal

~5500 kcal/kg

Needs dust removal

Northern China

Natural Gas

~8500 kcal/m3

Clean

Urban with pipeline

Diesel

~10200 kcal/kg

Clean (indirect)

Remote, no gas

Biomass

~3500 kcal/kg

Renewable, zero net

SE Asia, agricultural

Steam

By pressure

Cleanest

Plants with boiler

Operating Cost Example (WGH300, 300t/day corn, 10% moisture drop, 10h/day):
- Coal: ~3t/day x $120/t = $360/day
- Biomass: ~4.5t/day x $45/t = $200/day (44% cheaper than coal)
- Natural gas: ~2,100 m3/day x $0.5/m3 = $1,050/day (most expensive but cleanest)

Conclusion: Biomass cheapest in agricultural areas; natural gas cleanest in urban areas; coal lowest cost in Northern China. One tower supports all 5 fuels — switchable anytime.

Contact Information

Item

Details

Company

Zhengzhou Wangu Machinery Co., Ltd.

Address

No.113 Anyang Road, Shangjie District, Zhengzhou, Henan, China

Tel

+86-371-56507999 / 56508998

Email

zzwgjx@163.com

Website

www.grain-dryermachine.com

Founded

1998

Qualification

National High-Tech Enterprise

Export Markets

50+ countries across SE Asia, Africa, South Asia


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