The MEPER MP100FD is an industrial-grade extrusion blow molding
machine engineered around a 100mm diameter screw extruder achieving
180kg/h plasticizing capacity for HDPE. With 200kN hydraulic
clamping force, 750mm plate stroke, and 700x420mm maximum mold
dimensions, this double-station machine handles large-format blow
molding applications from 5ml to 100-liter product volumes. The
14-zone precision die head with 30kW total heating power, combined
with 4-zone barrel heating at 17.4kW, provides the comprehensive
thermal management essential for consistent parison formation
across a wide range of materials including PE, PP, PVC, PA, PC, PS,
and EVA. Built on a robust 17.4-ton machine base and powered by a
55kW extruder motor with 30kW hydraulic pump, the MP100FD delivers
the production capability that demanding industrial blow molding
operations require. The computer-controlled system with 40-mold
program memory, double-proportional hydraulic control, and
automated fault detection ensures reliable operation across
continuous production cycles.
Key Features- Advanced Double-Layer Co-Extrusion: Combined extrusion system between two extruders enables production
of bottles with distinct inner and outer layers, ideal for products
requiring barrier properties or dual-color aesthetics including
view strip lines.
- View Strip Integration Technology: Precision die head design supports production of bottles with
transparent view strips for liquid level indication, commonly
specified for chemical, automotive fluid, and industrial product
containers.
- Barrier Layer Processing: The 100mm primary extruder with 180kg/h output ensures sufficient
inner layer material flow while maintaining precise layer thickness
ratios for EVOH or PA barrier applications requiring extended
product shelf life.
- 14-Zone Independent Layer Control: Each layer's parison temperature is independently managed through
dedicated die head heating zones, ensuring optimal adhesion between
dissimilar materials without delamination or interfacial defects.
- Multi-Layer Material Compatibility: The system processes PE/PP/PVC/PA/PC/PS/EVA combinations for
tailored container properties including chemical resistance, oxygen
barrier, UV protection, and aesthetic surface finishes.
- Consistent Layer Distribution: 200kN clamping force with precision-ground 700x420mm platens
ensures uniform layer thickness distribution across the full bottle
geometry, critical for barrier performance and container structural
integrity.
- Food and Chemical Packaging Versatility: Double-layer capability supports production of containers for
aggressive chemical products requiring inner chemical-resistant
layers with durable outer layers, and food products requiring
oxygen-barrier middle layers.
Technical Specifications| Parameter | Specification |
|---|
| Applicable Materials | PE, PP, PVC, PA, PC, PS, EVA |
| Product Volume Range | 5ml - 100L |
| Machine Dimension (LxWxH) | 3.5 x 5.6 x 2.65 m |
| Total Machine Weight | 17.4 Tons |
| Clamping Force | 200 kN |
| Platen Opening Range | 240 - 640 mm |
| Plate Stroke | 750 mm |
| Maximum Mold Size (WxH) | 700 x 420 mm |
| Screw Diameter | 100 mm |
| Screw L/D Ratio | 26:1 |
| Plasticizing Capacity (HDPE) | 180 Kg/h |
| Screw Heating Zones / Power | 4 Zones / 17.4 kW |
| Extruder Motor Power | 55 kW |
| Screw Fan Power | 0.56 kW |
| Die Head Heating Zones / Power | 14 Zones / 30 kW |
| Total Machine Power | 120 kW |
| Oil Pump Motor Power | 30 kW |
| Operating Air Pressure | 0.6 - 1.0 MPa |
| Compressed Air Consumption | 1.2 m³/min |
| Cooling Water Consumption | 1000 L/min |
ApplicationsThe MP100FD extended with double-layer co-extrusion capability
serves specialized packaging applications where single-material
containers cannot meet product requirements. Chemical packaging
operations producing containers for aggressive solvents, acids, and
cleaning agents benefit from inner chemical-resistant layers (PA or
EVOH) bonded to durable outer PE structural layers. Automotive
fluid container manufacturers utilize barrier-layer technology for
brake fluid and coolant bottles requiring oxygen and moisture
barrier properties to maintain product performance specifications.
Food packaging operations leverage oxygen-barrier layers for
extended shelf-life containers used in sauce, condiment, and edible
oil packaging applications. Cosmetic and personal care product
manufacturers produce premium packaging with colored outer layers
and product-compatible inner layers for lotions, creams, and liquid
soaps requiring specific material contact specifications.
Packaging and Quality AssuranceEach MP100FD undergoes comprehensive factory acceptance testing
including 48-hour continuous operation validation, parison weight
consistency analysis, hydraulic system pressure retention testing,
and complete thermal system calibration across all 18 heating
zones. Export packaging utilizes ISPM-15 certified heavy-duty
wooden pallets rated for the 17.4-ton machine weight, multi-layer
VCI anti-corrosion protective film, high-density closed-cell foam
impact protection at critical components, and bolt-on steel
shipping brackets for container transport stability. Delivered
accessories include complete maintenance toolkit, spare heating
bands for all zones, hydraulic and pneumatic seal replacement kit,
and comprehensive English-language technical documentation with
electrical schematics, PLC parameter settings, and preventive
maintenance schedule. CE and ISO9001:2008 certification documents
provided. Standard 12-month warranty with remote technical support;
extended warranty and on-site installation with operator training
packages available worldwide.