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Junhe® Fully Automatic Mesh Belt Ultrasonic Cleaning Machine

Categories Zinc Flake Coating
Payment Terms: T/T
Model Number: Junhe® Fully Automatic Mesh Belt Ultrasonic Cleaning Machine
Place of Origin: CHINA
MOQ: 1
Brand Name: JUNHE
Delivery Time: 30work days
Price: Price negotiable
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Junhe® Fully Automatic Mesh Belt Ultrasonic Cleaning Machine

Product Overview

This is an integrated continuous processing equipment for continuous cleaning, rust prevention and drying of standard fasteners. Adopting a stainless steel mesh belt for continuous conveying, the equipment automatically completes spray cleaning, ultrasonic cleaning, rinsing and rust prevention, air knife blowing and hot air drying processes. It is specially designed for high-volume continuous cleaning of standard parts, which effectively reduces manual labor intensity and ensures stable and consistent cleaning quality.

Core Processing Parameters
ItemParameter
Cleaning Capacity1–1.5 tons/hour
Applicable WorkpiecesM5–M56 standard parts
Effective Mesh Belt Width600mm
Maximum Passing Height100mm
Continuous Cleaning Solution for Standard Parts

The fully automatic mesh belt ultrasonic cleaning machine is mainly applied for batch cleaning of bolts, nuts and other metal standard fasteners. Workpieces are placed on the stainless steel mesh belt and automatically conveyed to each processing station by the transmission system. After finishing cleaning, rinsing, rust prevention, air blowing and hot air drying procedures, the finished workpieces are automatically output.

The equipment is perfectly suitable for production scenarios with large output, high manual cleaning labor intensity and strict requirements on cleaning consistency and uniformity.

Core Advantages
1. Continuous Automatic Production

Workpieces are automatically conveyed by a stainless steel mesh belt with seamless connection of each cleaning station. It eliminates frequent manual handling and waiting time, realizing uninterrupted mass production and greatly improving overall production efficiency.

2. Dual-sided Upper & Lower Ultrasonic Cleaning

Ultrasonic waves radiate uniformly from both the upper and lower sides of workpieces. This dual-sided cleaning mode effectively removes dirt from gaps, threads and complex curved surfaces, achieving more thorough and consistent cleaning results than single-sided ultrasonic equipment.

3. Multi-stage Rinsing & Anti-rust Treatment

Equipped with dedicated spray rinsing and anti-rust stations to thoroughly reduce residual cleaning agents on workpiece surfaces. It effectively avoids secondary contamination, ensures clean and dry workpiece surfaces, and provides reliable short-term rust protection for standard fasteners.

4. Stable & Safe Operation

The equipment is equipped with circulating filtration system, liquid level protection, low liquid level alarm, variable frequency speed regulation and emergency stop devices. It features intuitive operation, safe running status and convenient daily maintenance, reducing equipment failure rate and operational risks.

Cleaning Process Flow
Seven-station Continuous Processing

Loading → Spray Cleaning → Air Knife Dewatering → Ultrasonic Cleaning → Air Knife Dewatering → Spray Rinsing → Spray Rinsing & Anti-rust Treatment → Air Knife Blowing → Hot Air Drying → Unloading

Integrated with cleaning, rinsing, rust prevention, air blowing and drying functions, the equipment fully meets the requirements of continuous and batch processing for standard fasteners.

Technical Parameters
ItemParameter
Applicable WorkpiecesBolts, nuts and other metal standard fasteners
Workpiece SpecificationM5–M56
Cleaning CapacityApprox. 1–1.5 tons/hour
Effective Mesh Belt Width600mm
Maximum Passing Height100mm
Conveying Speed0.5–1.5m/min, variable frequency adjustable
Ultrasonic Frequency28kHz
Cleaning MediumTap water, cleaning agent, anti-rust agent
Drying Temperature80–120℃
Drying MethodHot air circulation drying with liquefied gas burner
Power SupplyAC380V, three-phase five-wire system
Total Equipment PowerApprox. 45kW
Equipment dimensions, station configuration and process parameters can be customized according to workpiece specifications, oil contamination types and production capacity requirements.
Main Equipment Components

The complete equipment consists of the following core systems and auxiliary structures:

  • Spray Cleaning System
  • Ultrasonic Cleaning System
  • Spray Rinsing & Anti-rust System
  • Air Knife Blowing & Dewatering System
  • Hot Air Drying System
  • Circulating Filtration & Mist Absorption System
  • Auxiliary configurations: stainless steel mesh belt, outer frame enclosure, electrical control system, loading and unloading devices
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