Categories

Winding Inserting Machine

Model Number:

SMT-QX900

Payment Terms:

T/T,L/C

Price:

Negotiable

Supply Ability:

1pcs / 7 - 13 weeks

Certification:

ISO / SGS Audit

MOQ:

1pcs

Delivery Time:

8 - 14 weeks

Place of Origin:

China

Packaging Details:

Plywood Box With Sealing.

Brand Name:

SMT

Automatic PLC Servo Horizontal Stator Insertion Equipment with 30–120mm Stack Height for Deep Well Pump Coil Inserting Machine

Automatic Deep Well Pump Coil Inserting Machine, 30–120mm Stack Height, PLC Servo Horizontal Stator Insertion Equipment For Submersible & Borewell Pump Motor Manufacturing

This automatic deep well pump coil inserting machine is a professional horizontal stator insertion device customized for submersible and borewell pump motor production. Adopting industrial PLC and servo driving system, it realizes synchronous coil embedding and slot wedge inserting in one automatic cycle. Supporting 30–120mm stator stack height and multi-size pump stator specifications, the equipment features stable X/Y axis automatic feeding and precise positioning. It effectively maintains copper wire integrity and uniform coil arrangement, improving stator consistency for various deep well pump motors. Designed for standard pump motor batch production, it replaces traditional manual embedding processes to boost overall factory productivity and finished product quality stability.

Main Technical Data

Parameter	Value
Model	SMT-QX900
Stator Stack Length	300-600mm
Stator Outer Diameter	Max 300mm
Stator Inner Diameter	50-150mm
Wire Diameter	0.18-1.2mm
Voltage	380V/50/60Hz
Power	3.5Kw
Weight	Approx. 1200kg
Dimensions	L2100×W2000×H1600mm
Dimension	(L)1500(W)1700(H)1550mm

Cause

Traditional deep well pump stator embedding processes rely heavily on manual operation or outdated vertical inserting equipment. Pump motor stators feature slender and elongated structures, making manual coil embedding difficult and time-consuming. Manual handling easily causes copper wire scratching, coil distortion and uneven slot filling. Conventional vertical machines cannot adapt to long pump stator structures, resulting in incomplete embedding and irregular coil distribution. Unstandardized manual operation leads to large batch-to-batch differences, affecting motor sealing performance and operational stability during deep well water pumping. Low manual output also restricts mass production expansion for pump motor manufacturers.

Solution

Our horizontal deep well pump coil inserting machine solves structural adaptation and quality consistency issues of traditional embedding methods. The professional horizontal layout perfectly fits elongated pump stator structures, supporting full-length uniform coil embedding without dead angles. Servo X/Y automatic feeding and positioning system ensures accurate stator fixing and stable coil propulsion. Synchronized coil embedding and wedge inserting function completes insulation assembly in one step, improving overall processing efficiency. Adjustable insertion speed and tension protection structure prevent enamel wire damage and coil deformation. PLC programmable parameter storage supports fast model switching, meeting flexible batch production requirements and stabilizing finished stator qualification rate.

Application

This machine is specially designed for mass production of standard deep well pump, borewell pump and submersible pump motors. It adapts to conventional household water supply pumps, industrial deep well water pumps and small drainage pump stator processing. Widely applied in medium-scale pump motor manufacturing factories and stator outsourcing processing workshops, it matches front winding and rear lacing, forming and testing procedures to form complete automatic pump motor stator production lines for stable standardized batch output.

How It Works

Operators place the finished wound stator on the horizontal feeding platform and start the automatic program. The X/Y servo positioning system precisely adjusts the stator position for centering calibration. The automatic feeding device pushes the stator steadily to the embedding station. The equipment completes synchronous coil embedding and slot wedge insertion with stable propulsion speed. The tension protection structure controls coil tightness in real time to avoid wire damage. After one-cycle processing, the machine automatically resets and discharges the finished stator, realizing continuous circulating production.

How to Choose

Confirm stator stack height, outer diameter and copper wire gauge to match machine parameter range. Select this standard horizontal model for conventional deep well and submersible pump motor production. Prioritize servo control configuration if you require stable embedding precision and low defective rate. Verify workshop air pressure and power supply conditions to ensure long-term stable operation. Choose this model for regular batch production with moderate specification switching frequency.

FAQ

Q1: Can this machine process different pump stator specifications?
A: Yes, the PLC system stores multiple programmable parameters, and quick-change molds support fast switching of various standard pump stator sizes.

Q2: Does horizontal insertion cause coil loose or displacement?
A: Adopting segmented speed regulation and constant tension control, the machine ensures compact and uniform coil arrangement without loose winding.

Q3: What is the production efficiency improvement compared with manual work?
A: Automatic operation replaces 3–4 skilled workers, improving production efficiency by over 200% and maintaining consistent batch quality.

Production Line Solutions

SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.

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SMT Intelligent Device Manufacturing (Zhejiang) Co., Ltd.

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