OK-AL-390 Fully Automatic PCB Loading Machine for Medium and Large Sizes with Low Power Consumption

SMT Board Loading Machine OK-AL-390

I. Product Introduction

The OK-AL-390 fully automatic SMT board loading machine is a specialized automated feeding device adapted to medium and large-sized PCB boards. It accommodates PCB boards with widths from 50-390mm and lengths of 500mm, and is widely compatible with fully automated production lines for SMT assembly, DIP insertion, PCB inspection, and finished product packaging. The machine adopts a closed sheet metal and aluminum alloy unibody structure, providing strong protection and durability. It features a mature and stable PLC intelligent control system and a touchscreen control interface, supporting bidirectional board feeding and adapting to various workshop production line layouts. The machine comes standard with a dual-frame alternating operation mode, enabling rapid material changeover in 20 seconds, allowing for continuous production without stopping the production line. It employs a stepper motor combined with a ball screw for precise lifting, along with three-point pneumatic positioning and a hand-cranked fine-tuning structure, ensuring accurate positioning and stable operation. It exclusively features a push-board protection system, eliminating PCB board compression and damage at the source, significantly reducing production process losses. Equipped with a standard SMEMA communication interface, it can seamlessly connect to various industrial automation equipment, boasting wide compatibility, simple operation and maintenance, and a low failure rate. It can perfectly replace manual material loading processes, effectively improving production efficiency and reducing labor and production costs, making it a standard high-efficiency automated equipment for medium to large-sized PCB electronic production lines.

II. Equipment Parameters

Equipment Model: OK-AL-390

Rail Type: Single Rail

Equipment Dimensions: 1550*950*1300mm (L*W*H)

Compatible PCB Size: Width 50-390mm, Maximum Length 500mm

Compatible Material Frame Size: 535*460*570mm

Power Supply: 220V / 0.35KW, Low Energy Consumption

Conveying Direction: Bidirectional (left and right), adaptable to various production line layouts

Material Frame Configuration: 1 working material frame + 1 waiting material frame

Material Frame Replacement Time: Approximately 20 seconds, continuous production

Working Air Pressure: 4-6 bar, stable air supply

Equipment Weight: 200kg

Lifting Pitch: Adjustable in multiple levels (10/20/30/40/50mm)

Communication Interface Standard SMEMA interface, fully compatible

III. Equipment Features

1. Basic Universality
The equipment adopts a mature, industry-standard configuration, equipped with a standard PLC control system. It boasts stable operation, strong anti-interference capabilities, and can operate continuously in the workshop for extended periods. It features a low failure rate and simple maintenance. It comes standard with an industrial-grade SMEMA communication interface, seamlessly connecting to mainstream SMT and DIP automation equipment, including solder paste printers, pick-and-place machines, wave soldering machines, ICT/FCT testing equipment, and packaging equipment. It is compatible with most medium-to-large-size PCB production lines, offering high versatility and low replacement costs, making it a standard material handling equipment in the electronics manufacturing industry.

2. Industry Standard

Industrial-grade Safety Body: The enclosed sheet metal body combined with an aluminum alloy composite structure ensures a robust and stable design. It is dustproof, impact-resistant, and protected against workshop environmental interference, providing a high level of safety protection. Suitable for long-term, high-intensity mass production operations in factories, it extends the equipment's service life.

Precision Stepping Lifting System: Utilizes a stepper motor-driven ball screw structure to achieve precise stepping lifting of the material frame. It ensures uniform positioning, smooth and quiet operation, and eliminates offset and vibration, perfectly adapting to the production of medium to large-sized precision PCB boards, preventing board misalignment and jamming issues.

Intelligent Touch Control Operating System: Equipped with a high-definition touchscreen human-machine interface, it offers simple and intuitive operation. It features a built-in automatic fault diagnosis program, coupled with dual alarm prompts (audio-visual and screen), enabling rapid fault location and troubleshooting, reducing the barrier to manual maintenance.

High-Precision Positioning Adjustment: Employs a three-point upper and lower pneumatic clamping positioning structure, combined with a hand-cranked screw-based width adjustment mechanism. This ensures secure clamping and precise positioning of the material frame, adaptable to various specifications of medium to large-sized PCB boards, offering wider compatibility.

Dedicated Board Protection System: Featuring an independent pusher protection structure, it intelligently buffers the pushing force, effectively preventing problems such as squeezing, scratching, and cracking of medium to large-sized PCB boards, significantly reducing production waste and saving production costs.

Uninterrupted and High-Efficiency Mass Production: Dual material frames operate alternately, with a rapid automatic frame change every 20 seconds. The production line requires no downtime and allows for continuous material feeding, effectively improving the production cycle time and overall capacity of the entire production line.

IV. Applicable Scenarios

1. SMT Placement Production Line: Located at the front end of the solder paste printer, this equipment automates the continuous feeding and conveying of medium to large-sized PCBs. It automatically connects to placement machines, enabling fully automated placement and soldering of electronic components, completely replacing repetitive manual feeding processes.

2. DIP Component Insertion Production Line: Installed at the front end of the DIP insertion production line, this equipment automatically conveys PCBs after insertion, precisely feeding them into wave soldering and other soldering equipment. It automates the soldering and conveying process after insertion, effectively improving the automation level and production efficiency of the DIP production line.

3. Inspection and Packaging Production Line: Compatible with ICT online testers, FCT functional testers, and fully automated packaging equipment. It automatically completes PCB feeding and conveying at the front end of inspection and packaging equipment, achieving fully automated PCB inspection, sorting, and packaging operations. It is suitable for various finished product inspection and packaging production lines.

Guangdong Ou Kai Intelligent Technology Co., Ltd. (formerly known as Ou Kai Machinery) was established in 2008. Its location is in Dongguan City, Guangdong Province. It is a leading high-tech SMT peripheral equipment R&D and manufacturing company in China, and also a comprehensive enterprise integrating scientific research and development, production and manufacturing, and sales and services. It now has excellent innovation capabilities and leading technologies.
Since its establishment, the company has been dedicated to the R&D, manufacturing and sales of SMT peripheral equipment, such as cache machines, loading machines, receiving machines, flipping machines, precision solder paste printing machines, NGOK receiving machines, stacker and carrier machines, micro loading machines, fully automatic PCB cleaning machines, connection tables, non-standard customization, etc. The company has strong R&D capabilities and continuously launches distinctive professional series products to meet customers' demands for equipment and products. Making customers satisfied is the manufacturing standard of our employees. We will strive to provide meticulous services to every customer and let them enjoy the best service. Outstanding products have also attracted many domestic customers, and even impressed fastidious foreign customers. The products are sold to well-known enterprises in multiple countries such as the United States, India, Vietnam, Russia, Japan, etc.