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Shoe Toe Cap Composite Sheet Extruder With Nonwoven Lamination

Shoe Toe Cap Composite Sheet Extruder With Nonwoven Lamination

Shoe Toe Cap Composite Sheet Extruder With Nonwoven Lamination
Shoe Toe Cap Composite Sheet Extruder With Nonwoven Lamination
Categories Cast Film Extrusion Machine
Brand Name: YAOAN
Model Number: AF-1000,AF-1600,AF-2000
Certification: CE
Place of Origin: CHINA
MOQ: 1
Payment Terms: TT,LC
Supply Ability: 100 SETS PER MONTH
Delivery Time: 30-90 DAYS
Packaging Details: WOODEN BOX
Raw material: TPU,EVA,PP,PE
Coating layer: 1-2 layers
Screw: Twin/single screw
Capacity: 200-700kg/hr
Line speed: 15m/min
Warranty: 1 year
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Company Info.
YAOAN PLASTIC MACHINERY CO.,LTD
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Shoe Toe Cap Composite Sheet Extruder With Nonwoven Lamination

Shoe Toe Cap Composite Sheet Extruder With Nonwoven Lamination

1. Product Overview

This full-automatic production line is specially developed for composite thermoplastic toe puff sheet laminated with TPU/EVA and spunlace nonwoven fabric, widely used for shoe toe cap & heel counter raw material. Finished chemical toe puff sheets are exported to overseas markets, featuring low-temperature hot melt bonding, easy shoe forming, no glue overflow and stable physical performance. Available with parallel twin-screw & single-screw two main extruder configurations to match different formula ratios of pure TPU, modified EVA and spunlace cloth compounding.

2. Complete Line Composition

  1. Automatic Mixing & Vacuum Feeding System
    Closed auto batching unit for TPU pellets, EVA granules, powder additives and chopped spunlace nonwoven scraps; vacuum feeding avoids dust leakage and raw material bridging, improves formulation consistency.
  2. Main Extruder Unit
  • Parallel Twin Screw Extruder: screw with multi-section exhaust structure, effective moisture removal from spunlace fabric, strong plasticizing capacity, output 400~750kg/h for high-yield composite sheet production; equipped with ABB frequency converter and Omron segmented temperature control, precision ±1℃, ideal for high filler spunlace composite formulation.
  • Single Screw Extruder: L/D 32:1 nitrided barrel, cost-effective for low-filler pure TPU/EVA single-layer toe puff sheet, output 150~300kg/h.
  1. T-Die Head & Three-Roll Calender Forming
    Mirror chrome plated adjustable T-die, gap precision 0.01mm; three-roller constant-temperature calender realizes synchronous lamination of plastic melt and spunlace nonwoven, uniform sheet thickness 0.15~2.5mm, no bubbling or delamination between cloth and plastic layer.
  2. Cooling, Traction & Servo Cutting Unit
    Circulation water cooling rack + variable speed haul-off; servo fixed-length slitting & cutting, cutting tolerance ±0.3mm, optional online edge trimming.
  3. Constant Tension Winding Machine
    PLC-controlled auto winding for finished toe puff rolls, adjustable winding tension to prevent sheet stretch deformation, roll specification customizable.
    Full set line adopts centralized touch screen PLC control, one-key save production formula for fast material switching.

3. Applicable Raw Material & Finished Product

  • Raw materials: TPU particle, modified EVA, spunlace nonwoven fabric, hot melt additive, filler powder
  • Finished goods: Low temp thermoplastic toe puff sheet, heel counter chemical sheet, spunlace composite shoe lining sheet for casual shoes, leather shoes, sneakers, safety boots
  • Sheet width range: 600/1000/1200/1600mm customizable

4. Core Equipment Advantages

  1. Integrative compound extrusion: One-step lamination of plastic + spunlace cloth, cancel secondary coating process, save production cost
  2. Wide formula adaptability: Switch pure plastic sheet / cloth composite sheet only by changing formula and feeding mode
  3. Stable finished quality: Composite layer no peeling, low-temp hot melt characteristic fits global shoe factory cold press molding craft
  4. High automation, less manual operation, finished toe puff meets international footwear raw material inspection standard

Packaging and shipping

PACKAGING plastic film + stretch film + wooden case + drying agent.
DELIVERY About 50 days (all new parts)
SHIPPING We place and fix the machines well into container and check carefully before closing the container so as to ensure everything is ok for the shipment. (Use steel wire to fix machine and drying agent).
We care each and every point so that our clients could receive the machines in perfect situation.


What is our service system?

PRE-SALE a. Detailed machine introduction;
b. Suggest suitable turnkey solution as per clients requirements;
c. Provide test production for reference;
IN PRODUCTION a. Supply layout drawing to clients for preparation;
b. Suggest suitable building project for pipelines, electric wiring, air pipes, cooling cycle water etc;
c. Keep the clients be informed ofthe production status;
AFTER SALE a. Send engineers to overseas for installation ,commissioning and training;
b. Supply extruding products' material formula, recommend excellent supplier of the raw material per clients' requests;
c. Offer help if any need from clients like spare parts need etc;
d. Supply necessary technical support at request;


Why choose YAOAN MACHINERY?
1. Profession: YAOAN only make plastic extruder since 1980s, extensive experience and professional team ensure our leading position in plastic extruder industry.
2. Quality: The quality of products is footstone of enterprise's constant development, always endeavoring to do still better, quality comes first, developing & innovative is our responsibilities;
3. Delivery: We optimize factory management, and improve production flow so as to shorten production period for you in biggest extent;
4. Cost control: We do best to lower down production cost by our inner management improvement, so as to ensure that our products are competitive enough in market, and to realize higher performance-price ratio of our products.
FAQ
Q1: What is the guarantee of the machine?
A1: The guarantee period of our machine is 12 months after the machine is installed well in buyer's factory;
Q2: What package do you use for the machine?
A2: Painted the machine with anti-corrosion oil, and then covered with plastic film, and then packed into wooden case or fixed onto wooden pallet as per clients' requirements, or shall be loaded into container with film packing. After fixed all machines, we will use drying agent to keep container inside dry.
Q3: Do you have instruction manual to guide us if i buy the machine?
A3: Yes, we supply detailed user manual for your reference. PLS read it carefully for guide. If there is still problem which could not be solved, PLS contact us, we are ready to help you anytime.
Q4: What is your service to overseas clients?
A4: We supply perfect overseas service. We shall send engineers to overseas for machine installation and commissioning and test production guide, and also training to the workers of the buyer. And we are ready to give technical support anytime.

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Shoe Toe Cap Composite Sheet Extruder With Nonwoven Lamination

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