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Large Size Sapphire Optical Windows for Extreme Environment Applications

Categories Sapphire Optical Windows
Place of Origin: SHANGHAI,CHINA
Vickers Hardness: 16–20 GPa
Refractive Index: 1.762–1.770
MOQ: 10
Payment Terms: T/T
Material: Single Crystal Al₂O₃
Purity: >99.996%
Young's Modulus: >420 GPa
Melting Point: 2050°C
Optical Transmission: ≥85% (400–4000 nm)
Delivery Time: 2-4 Weeks
Density: 3.98 g/cm³
Mohs Hardness: 9
Brand Name: ZMSH
Thermal Conductivity: 46.06 W/(m·K) @ 0°C
Bending Strength: >350 MPa
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Large Size Sapphire Optical Windows for Extreme Environment Applications

Large Size Sapphire Optical Windows for Extreme Environment Applications


Our large-size sapphire optical windows are manufactured from high-purity single-crystal aluminum oxide (Al₂O₃) using advanced crystal growth technology. With boule weights reaching up to 1000 kg and finished optical windows available in diameters up to 680 mm, these sapphire components provide exceptional optical performance and mechanical reliability for demanding environments.


Combining outstanding optical transmission, extreme hardness, high-temperature resistance, and excellent chemical stability, sapphire windows are widely used in underwater observation systems, aerospace equipment, laser systems, semiconductor equipment, and high-pressure industrial inspection applications.


Key Features


  • High optical transmission from 400 nm to 4000 nm
  • Mohs hardness of 9, second only to diamond
  • Excellent scratch and abrasion resistance
  • High mechanical strength and impact resistance
  • Operating temperatures up to 2000°C
  • Outstanding resistance to acids, alkalis, and corrosive chemicals
  • Excellent thermal stability and thermal shock resistance
  • Available in custom circular, rectangular, and special-shaped designs
  • Ultra-large dimensions available for demanding optical systems

Material Properties

PropertyValue
MaterialSingle Crystal Al₂O₃
Purity>99.996%
Density3.98 g/cm³
Mohs Hardness9
Vickers Hardness16–20 GPa
Young's Modulus>420 GPa
Bending Strength>350 MPa
Melting Point2050°C
Refractive Index1.762–1.770
Thermal Conductivity46.06 W/(m·K) @ 0°C
Optical Transmission≥85% (400–4000 nm)
Optical UniformityΔn ≤ 4×10⁻⁵

Available Size Capability


Sapphire Boule WeightMax Boule DiameterMax Boule HeightMax Circular WindowMax Rectangular Window
160 kg420 mm360 mmØ360 mm340 × 280 mm
400 kg560 mm530 mmØ505 mm500 × 360 mm
800 kg690 mm750 mmØ650 mm700 × 450 mm
1000 kg740 mm810 mmØ680 mm750 × 500 mm

Typical Applications


Deep-Sea Observation Systems

Large sapphire windows provide excellent transparency and pressure resistance for underwater cameras, submarines, and oceanographic research equipment.

Aerospace and Defense

Used in aircraft sensors, missile guidance systems, infrared imaging devices, and protective optical domes.

High-Power Laser Systems

Ideal for laser protection windows and optical transmission components due to their high damage threshold and thermal stability.

Industrial Inspection Equipment

Applied in harsh industrial environments where optical clarity, wear resistance, and chemical durability are essential.

Scientific Research Instruments

Suitable for spectroscopy, vacuum chambers, plasma diagnostics, and high-temperature observation ports.


Custom Manufacturing Services


We provide customized sapphire windows according to customer requirements:

  • Diameter up to Ø680 mm
  • Rectangular size up to 750 × 500 mm
  • Custom thicknesses
  • Optical polishing on one or both sides
  • AR, IR, UV, and dielectric coatings
  • Precision edge finishing and mounting features
  • Prototype and volume production available

FAQ


1. What is the maximum size of sapphire window you can manufacture?

We can produce circular sapphire windows up to 680 mm in diameter and rectangular windows up to 750 × 500 mm based on our 1000 kg sapphire boule growth capability.

2. Can sapphire windows withstand extreme temperatures?

Yes. Sapphire has a melting point of approximately 2050°C and maintains excellent mechanical and optical performance under high-temperature conditions.

3. Are custom dimensions and coatings available?

Yes. We offer custom sizes, thicknesses, surface finishes, edge profiles, and optical coatings to meet specific application requirements.




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