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1200mm Prismatic Battery Pack Stacking Pressing Machine

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1200mm Prismatic Battery Pack Stacking Pressing Machine

1200mm Prismatic Battery Pack Stacking Pressing Machine
Function Overview
The ZW-FKDD01 machine is engineered for precise stacking and compression of prismatic lithium cells. Operators manually position end plates, insulation plates, and individual cells sequentially onto the stacking platform. Upon completion of stacking, activating the "Start Compression" button initiates the PLC-controlled electric cylinder, which automatically applies calibrated pressure based on sensor feedback and halts when preset force or displacement thresholds are achieved. Following compression, operators secure the stack with upper and lower forming steel bands before pressing the "Return" button to release pressure and return the cylinder to standby position, completing the integrated stacking, compressing, and strapping workflow.
Equipment Performance Parameters
  • Applicable Battery Type: Prismatic lithium battery 100Ah-280Ah
  • Compatible Module Size: Length 200-1200mm; Width 100-300mm; Height 100-300mm
  • Control Mode: PLC control system
  • Compression Force Range: 0-500kg with audible and visual alarms at upper limit
  • Compression Stroke Range: 200-1200mm adjustable
  • Real-time Monitoring: Dual protection for compression distance and pressure with PLC-adjustable parameters
  • Operation Safety: Dual-hand start design for enhanced operator protection
Environmental Requirements
Ambient Temperature5°C-35°C
Humidity20%-90%
Air Supply Pressure0.5-0.6 MPa
Power Supply220V, 50/60Hz
Floor Load Capacity≤200kg/m²
Pressure Control Accuracy0.5-1kg
Grounding TypeDirect grounding
Worksite ConditionsClean environment without pollution or strong electromagnetic interference
Installation SurfaceFlat surface without vibration or shock
Noise Level≤80dB
Equipment Specifications
Machine Dimensions (L×W×H)1960mm × 650mm × 1256mm (subject to actual configuration)
Machine WeightApproximately 393kg
ColorComputer White (customizable upon request)
Total Power≤1.5kW
1200mm Prismatic Battery Pack Stacking Pressing Machine overview Close-up view of stacking and compression platform Machine control panel and interface details
Machine Structure Layout
The stacking and compression machine integrates several key components to ensure optimal performance:
  • Stacking and compression platform
  • Electric servo cylinder
  • Servo motor
  • Pressure sensor
  • PLC controller
  • Touchscreen control panel
Machine structure and component layout diagram Detailed view of electric servo cylinder and pressure sensor
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