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Continuous Lead Refining Furnace for Lead Processing Plant

Categories Metal Smelting Furnace
Certification: ISO 9001
Powder: 3.5kw
Meltimg Time: 10 mins
Material: High-grade Steel
Price: USD 1500.00 / set
Color: gray
Weight: 1200 kg
Controlsystem: Digital Temperature Controller
Energy consumption: 50 kW
Packaging Details: Wooden case
Application: Metal melting and alloy production
Power: 110kw
Oem: Accepted
Brand Name: LuFeng
Safetyfeatures: Overheat protection, Emergency shutoff
Safety Features: Overheat Protection, Emergency Shutdown
Energyconsumption: 50 kW
Usage: Smelting steel iron copper other metal
Warranty: 1 years
MOQ: 1
Output Current: 30-200A
Payment Terms: T/T
Output Voltage: 70-520V
Heating Mode: Gas burner heating
Capacity: 500 kg per batch
Place of Origin: China
Automation Level: Semi-automatic / Fully automatic
Melting Capacity: 5000kg
Max Temperature: 1800℃
Duty Cycle: 24 hours working
Cooling System: Water-cooled
Maximum Temperature: 1800℃
Power Source: Electric / Diesel
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  • Product Details
  • Company Profile

Continuous Lead Refining Furnace for Lead Processing Plant

Automatic Lead Refining Furnace For Crude Lead Purification Metallurgical Plant
Product Overview

The automatic lead refining furnace is core thermal processing equipment for crude lead purification in non-ferrous metal metallurgical plants. It adopts pyrometallurgical refining technology to remove impurities such as copper, tin, arsenic, antimony, and bismuth from crude lead obtained from ore smelting or waste lead battery recycling.

After multi-stage refining treatment, the lead product can reach high purity standards for subsequent electrolytic lead production and anode plate casting. This furnace is widely applied in secondary lead recycling projects and primary lead smelting workshops.

It completes impurity removal, temperature control, and molten lead pouring in one continuous process. Compared with traditional manual refining furnaces, this model improves production stability, reduces metal loss, and cuts down labor input.

Technical Specifications
ItemSpecification
Rated CapacityCustomized 1 ton to 30 ton per batch
Final Lead PurityUp to 99.99%
Working Temperature Range320℃ ~ 750℃
Control ModePLC automatic control
Optional FuelNatural gas, diesel, heavy oil
Lining MaterialHeavy duty refractory brick
Application Raw MaterialCrude lead, recycled lead from waste batteries
Supporting SystemDust removal system, temperature monitoring system
Working Principle

Crude lead material enters the furnace body after pre-melting. Under controlled high temperature environment, different impurity elements form slag phase or intermetallic compound separately through adding corresponding flux. Impurity slag floats on the surface of molten lead and can be skimmed off periodically.

The PLC system monitors furnace temperature in real time and adjusts fuel supply automatically. After reaching target purity, refined molten lead can be directly transferred to casting station for anode plate production.

Key Advantages
  • High Purification Performance: Effective separation of multiple impurities to achieve high purity lead for electrolysis
  • Automatic Intelligent Operation: PLC-controlled process with temperature monitoring and alarm protection
  • Reliable & Long Service Life: Heavy duty refractory lining and steel plate welding structure
  • Flexible Fuel Selection: Compatible with natural gas, diesel, or heavy oil
  • Environmental Friendly Design: Compatible with dust collection systems to meet emission standards
Equipment Composition

Complete set includes furnace body, combustion burner unit, PLC control cabinet, temperature measurement assembly, slag removal mechanism, molten lead outlet, and matched flue gas pipeline.

Optional auxiliary equipment covers dust collector, lead liquid transfer ladle, and anode plate casting machine.

Company Profile

Hunan Lufeng Machinery, founded in 2010, is a professional manufacturer of non-ferrous metal smelting and recycling equipment. We hold ISO9001, ISO14001, and CE certifications with 8 authorized patents for metallurgical equipment.

Our product portfolio includes lead refining furnace, melting furnace, anode plate casting machine, bright rod casting machine, and complete production line solutions.

Applications

Widely used for crude lead purification in primary lead smelting plants and secondary lead recycling factories processing waste lead acid batteries. The refined lead product is used for electrolytic lead production, lead alloy processing, and anode plate manufacturing.

Technical Support

We provide detailed equipment drawings, foundation drawings, operation manuals, and on-site installation guidance. Comprehensive training covers furnace start-up, parameter setting, slag removal, and troubleshooting.

Customization Services

We accept customized designs for furnace capacity, size, fuel mode, and control system functions. Our technical team provides integrated design and manufacturing for complete production lines.

Quality Assurance

All equipment follows ISO9001 quality control standards with strict inspection before delivery. We guarantee main body quality for agreed period and provide free technical guidance for quality-related failures during warranty period.

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