Automatic Screw Optical Sorting Machine,detection Speed:100-400
Pcs/min,Automated Optical Inspection and Sorting Machine for Screws
and Precision Threaded Fasteners
The Automatic Screw Optical Sorting Machine is designed for
high-efficiency inspection and sorting of various screws, including
machine screws, self-tapping screws, self-drilling screws, wood
screws, and other threaded fasteners. The machine integrates
industrial CCD cameras, intelligent image processing software, and
an automatic sorting mechanism to provide stable and accurate
inspection during continuous production.
The equipment automatically inspects screw appearance, dimensions,
thread quality, head geometry, and structural integrity, while
separating qualified and non-conforming products. It is suitable
for manufacturers seeking reliable quality control and automated
sorting solutions for precision fasteners.
Core Product Features
- Comprehensive Screw Inspection:Supports inspection of multiple
screw types, head styles, and thread specifications
- Thread Integrity Verification:Accurately evaluates thread profile,
pitch consistency, and thread continuity
- Head Feature Recognition:Inspects head diameter, drive recess,
flange, and forming quality
- Precision Dimensional Measurement:Measures overall length, shank
diameter, threaded length, and key dimensions
- Stable High-Volume Sorting:Optimized feeding and positioning for
continuous inspection of small fasteners
- Flexible Product Changeover:Supports rapid switching between
different screw models and production batches
Key Detection Items
- Appearance Defect Inspection:Scratches, burrs, dents, deformation,
cracks, stains, corrosion marks
- Thread Inspection:Thread completeness, damaged threads, thread
profile, pitch consistency
- Dimensional Inspection:Overall length, head diameter, shank
diameter, threaded length
- Head Feature Inspection:Drive recess, flange dimensions, head
profile, head height
- Form & Position Tolerance Inspection:Straightness, concentricity,
coaxiality, position accuracy
- Surface Quality Inspection:Plating consistency, oxidation marks,
coating defects, contamination
- Structural Defect Inspection:Incomplete forming, broken head,
damaged tip, missing material
- Mixed Product Inspection:Different models, incorrect
specifications, mixed products
- Presence Verification:Missing head features, incomplete thread,
missing flange
Technical Parameters
- Inspection Speed:100–400 pcs/min
- Inspection Accuracy:0.001–0.1 mm (Customizable)
- Inspection Accuracy Rate:≥99.9%
- Camera System:1–50 Industrial CCD Cameras
- Camera Configuration:6MP–10MP Industrial Cameras, Customizable
Quantity
- Feeding System:Customizable Feeding Solution
- Control System:Industrial PC + PLC
- Power Supply:220V
- Working Environment:Temperature 18℃–40℃, Humidity 15%–80%
(Non-condensing)
Application Scenarios
Widely used for automated optical inspection and sorting of machine
screws, self-tapping screws, self-drilling screws, wood screws, and
other threaded fasteners in automotive, electronics, construction
hardware, furniture, industrial equipment, machinery manufacturing,
and precision fastener industries.
After-Sales Service
We provide professional after-sales service, including free
installation, debugging and operation training, 1-year quality
guarantee, and 24-hour technical support.
If you have any questions about the product, our professional technical team
will reply and solve them in time.
