Aluminum Car Rims Chrome Magnetron Sputtering Deposition Machine

Applications

The PVD Vacuum Hard Chrome coating process has been used in the automotive industries for decades. Based on the standard car wheels and rims sizes range from
13” ~24”, even larger size 27” be used for trucks.

Sputtering Chrome/Aluminum on Aluminum alloy rims is a standard application due to its environmentally friendly process and resistance to pitting or peeling off like traditional water-electroplating. The high abrasion resistance coating forms a durable film that greatly enhances the car rim’s lifetime. For these reasons and ease of use and reliability the PVD hard chrome coating is welcomed by the automotive factories.

With sputtering deposition system, we can generate PVD Black Chrome / PVD Bright Chrome / PVD Neo-Chrome finishing on the surface.

PVD Chrome was originally designed for the aerospace industry and has since become a highly popular finish in the automotive industry.

Process
1. First using a powder coating primer to protect the integrity of the part.

2. After the powder coated process, the part enters our PVD Chamber where a solid metal target is deposited onto the part creating a chrome finish by magnetron sputtering technique.
3. . The part is then coated with a high quality acrylic clear powder coat to protect the chrome finish.
   
   PVD Chrome Coatings
   Unlike traditional chrome plating, that pit and peel with normal wear and tear.
   1. PVD Chrome is a highly durable process that exceeds the life of chrome plating.
   2. PVD Chrome plating is a 100% environmentally green process.
   3. PVD wheels are 80% lighter than chrome plated wheels which leads to increased fuel economy.

The Chrome sputtering deposition system consists of: vacuum chamber, vacuum pumps, sputtering cathode, Rack and Fixture, heating & cooling, water & gas (distribution), electrical control & operation systems etc.

1.The rotary rack is exclusively designed for car wheel’s coating, to guarantee a high uniformity of film deposition.
2. Benefits: eco-environment, easy to operate, compact foot print, low cost of owner ship, fast substrate exchange.
3. Coating targets: Chrome, Aluminum, Copper, Titanium, Stainless Steel etc.
4. Coatings: high shiny and bright colors, strong adhesion & excellent scratch protection.

Design Features

1. Powerful pump set for short cycle time and high productivity
2. Plug-in design and fabrication
3. Exclusive planar sputtering cathode for high coatings quality, fast deposition rate,high target utilization is up to 35%,
4. Max. size of wheel: 27″
5. Magnetic fluid sealing method for a stable running.
6. Full automatic coating process- ONE touch operation is available.

Royal Technology has developed 3 standard machines to satisfy different productivity’s demand:

RTSP 900, capacity 1 piece; mostly for repairing service
RTSP1415, capacity 4 pieces; for medium scale wheel manufacturing
RTSP2022, capacity 10 pieces; for large scale wheel manufacturing

There is one system is suitable for your demand, Royal Technology serves you with our strong background of R&D support, focus on details of manufacturing. We provide the turnkey coating solutions.

RTSP900 Layout

Insite

Time: March 2020
Location: Poland
The owner Mr. Michael says: ” it is a good coating machine, I run it once a week for 12 hours, good money, Zhou, thank you.

”

Pawel: " Zhou, Michael is millionair now, he is working with a car wheel manufacturers, he works 2 shifts and said, please no more new business, I am full production."

We wish the best of Michael's business, very exciting to see the machine is earning money for our customers.

Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.

 Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:

Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.

RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.

RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.

RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.

RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.

Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.

     Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.

ROYAL TECHNOLOGY'S CULTURE

ROYAL's Vision:  to be the worldwide famous brand supplier of providing total solutions to customers requirement.

ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.

ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.

ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.

ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.