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Bag Lifting Centrifuge for Antibiotic Intermediate Separation

Categories Basket Centrifuge
Base concrete: Needed
Operation: Continuous
Shape: Horizontal
collocation 2: Screw Conveyor
MOC: SS304,SS316
Voltage: Customized
collocation 1: Hydralic system
PLC system: as option
Warranty: 1 Year
Discharge: Automatic Discharge
Discharge type: Spiral scraper discharge
Type: Separating Plant
Application: Chemical Industry
keywords: Centrifuge for Antibiotic Intermediate Separation
Special adoption: Dewatering Centrifuge
Brand Name: Peony
Model Number: PPBL
Certification: ISO,CE
Place of Origin: China
MOQ: 1set
Price: Please contact us for Centrifuge for Starch
Payment Terms: T/T,L/C,D/A,D/P,Western Union,
Supply Ability: 30 sets/month for Centrifuge Starch Machine
Delivery Time: 60 days for Centrifuge for Starch
Packaging Details: Standard export packings for Centrifuge for Starch
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Bag Lifting Centrifuge for Antibiotic Intermediate Separation

Bag Lifting Centrifuge for Antibiotic Intermediate Separation
Description

Bag Lifting Centrifuge is a batch-type top discharge separation system designed for high-purity, heat-sensitive and contamination-sensitive materials.

It is widely used in antibiotic intermediate separation, where strict cleanliness, low residue, and crystal integrity are required.

The lifting bag discharge system allows gentle cake removal without mechanical scraping, reducing crystal damage and ensuring consistent product quality in pharmaceutical production.


Typical Application Scenarios

This equipment is specially designed for pharmaceutical and fine chemical batch processes, including:

  • Antibiotic intermediate crystal separation
  • Pharmaceutical API wet crystal dewatering
  • Fermentation broth solid-liquid separation
  • High-purity fine chemical crystallization
  • Sterile food additive purification
  • Vitamin and bio-chemical intermediate processing
  • Amino acid crystal recovery
  • High-value small batch pharmaceutical production
  • Cleanroom GMP production line separation
  • Low-residue sensitive material handling

Process Challenges in Antibiotic Separation

Antibiotic intermediates typically present the following challenges:

  • Sensitive to contamination and metal ion residues
  • Crystals easily damaged by high shear force
  • Strict GMP cleaning requirements (CIP/SIP)
  • High purity requirements after centrifugation
  • Batch variability in crystal size distribution
  • Need for complete mother liquor removal

Conventional discharge systems often cause:

  • Crystal breakage
  • Cross-contamination
  • Incomplete discharge
  • Cleaning difficulties

Our Separation Solution

Our Bag Lifting Centrifuge provides a gentle and controlled batch separation solution:

1. Gentle Discharge System

The filter bag lifting design ensures no scraping damage, protecting fragile antibiotic crystals.

2. High Purity Separation

Optimized basket structure improves mother liquor removal efficiency, reducing residual moisture.

3. GMP-Compatible Design

  • Clean weld structure
  • No dead corners
  • Optional CIP / SIP system
  • Easy disassembly for validation

4. Stable Batch Operation

Each cycle is fully controllable:

  • Feeding
  • Filtration
  • Washing
  • Dewatering
  • Bag lifting discharge

How the Bag Lifting Centrifuge Works in Antibiotic Intermediate Separation

Filter Cloth Installation → Slurry Feeding → Gentle Basket Filtration → Crystal Cake Formation → Optional Washing → Controlled Dewatering → Bag Lifting Discharge → Collection → Cleaning

During operation, antibiotic intermediate slurry is fed into the rotating basket under closed conditions.

Under centrifugal force, solvent passes through the filter medium while sensitive antibiotic crystals are retained and gently formed into cake, avoiding excessive shear or breakage.

After optional washing and final dewatering, the bag lifting system enables soft discharge, ensuring minimal crystal damage and maintaining high product purity suitable for pharmaceutical applications.


Technical Parameter
TypeDiameter (mm)Volume (L)Capacity (kg)Speed (rpm)G-forcePower (kw)Weight (kg)Dimension(L*W*H)(mm)
PPBL-155800115155150010087.518001800*1050*1140
PPBL-230100017023012008061128002030*1300*1220
PPBL-34012002503408004311132002300*1500*1350
PPBL-400125028040095063118.542002350*1550*1370
PPBL-400-NA12504005409506312250002350*1550*1520
PPBL-65015005006508506073052002900*1900*1575
PPBL-650-NA15006008008506073757002900*1900*1800
PPTD-30012002503008004311125002350×1650×1370

Main Advantages in Antibiotic Intermediate Separation

Gentle Crystal Protection

Bag lifting discharge avoids mechanical scraping, reducing crystal breakage and protecting sensitive antibiotic intermediates.

Pharmaceutical Hygienic Design

Food-grade stainless steel and polished contact surfaces ensure compliance with GMP and pharmaceutical production requirements.

High Purity Performance

Optional washing system helps remove residual mother liquor and improves final product purity.

Stable Batch Operation

Suitable for batch processes with consistent separation performance and repeatable product quality.

Easy Cleaning & Maintenance

Open-top structure allows convenient cleaning, inspection, and fast batch changeover.

Cost-Effective Solution

Compared with fully automatic systems, it provides lower investment cost while maintaining reliable pharmaceutical-grade separation performance.


Available Custom Options
The centrifuge can be customized according to pharmaceutical and antibiotic intermediate separation requirements:
ItemAvailable Configuration
Contact MaterialSS316L / SS304 food-grade stainless steel
Surface FinishPharmaceutical-grade polished (Ra ≤ 0.4 μm optional)
Basket SizeCustomized according to batch capacity
Filter ClothSelected based on crystal size and filtration behavior
Washing SystemOptional clean solvent / water cake washing system
MotorStandard / explosion-proof motor (ATEX optional)
Sealing DesignOpen-type / semi-sealed hygienic design
Control SystemStandard control / PLC automation system
Cleaning DesignEasy-access CIP-friendly structure
Product Contact PartsGMP-compliant pharmaceutical grade configuration
Downstream ConnectionDryer / vacuum dryer / collection bin / packaging line integration

What Data Is Needed for Selection?

To recommend a suitable centrifuge solution, please provide:

  • Material name
  • Crystal particle size
  • Production capacity (kg/batch or t/day)
  • Solids content (%)
  • Feed moisture (%)
  • Target moisture (%)
  • Slurry temperature
  • Mother liquor composition
  • Washing requirement (Yes/No)
  • Contact material preference (e.g. 316L, Duplex, etc.)
  • Downstream process (drying / packaging / storage)

FAQ

1. Is this centrifuge suitable for antibiotic crystal protection?

Yes. The bag lifting discharge system minimizes mechanical force and prevents crystal breakage.

2. Can it meet GMP pharmaceutical standards?

Yes. The equipment supports GMP design, clean structure, and optional validation documentation.

3. What is the typical batch operation process?

Feeding → Filtration → Washing → Dewatering → Bag lifting discharge.

4. Can it handle solvent-based antibiotic intermediates?

Yes. 316L / 904L / Hastelloy materials are available for solvent resistance.

5. Do you support customized capacity?

Yes. We design according to batch volume, crystal properties, and production cycle.


Contact Peony for Partnership

We welcome distributor and agent cooperation in pharmaceutical intermediates, antibiotics, fine chemicals, and crystallization processes.

We support:

  • Centrifuge selection and process guidance
  • GMP hygienic design solutions
  • Filter bag and system matching
  • Spare parts and after-sales support

Please share your material details and process requirements. Our team will help recommend a suitable bag lifting centrifuge solution.

Buy Bag Lifting Centrifuge for Antibiotic Intermediate Separation at wholesale prices
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