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Custom Two Roll Mixing Mill Water Cooling

Categories Two Roll Mill
Brand Name: ZL
Model Number: ZL-3018
Certification: ISO,CE
Place of Origin: China
MOQ: 1 set
Price: Negotiable
Payment Terms: T/T,L/C,Western Union
Delivery Time: 15-20 days
Packaging Details: Custom Two Roll Mixing Mill Water Cooling is Packaged in wooden case (fumigation free)
Voltage: 220V / 380V 60Hz, 3 phase
Roller size: 150*350MM
Capacity: 0.5-2kgs
Heating method: Electrical heating
Cooling method: Water Air cooling
Overall dimension: 1100x400x1180mm(option)
Front roll surface speed: 19rpm
Friction ratio: 1:1.30
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Custom Two Roll Mixing Mill Water Cooling

Custom Two Roll Mixing Mill Water Cooling
Our custom two roll mixing mill with water cooling system delivers exceptional performance for masticating and kneading natural rubber, synthetic rubber, EVA, and PVC pellets with various chemical materials. This industrial-grade machine is specifically designed for plastic processing, hot milling, and mixing operations in rubber product manufacturing facilities.
Machine Overview
The core working components consist of two hollow or drilled rollers rotating in opposite directions. The front roller (operator side) features horizontal adjustment capability via manual or electric operation to precisely control roller spacing. The rear roller remains fixed in position. Both rollers are identical in size but operate at different rotational speeds to create optimal shearing action for plasticizing and mixing applications.
Primary Applications
This plastic open two roll mixing mill serves the rubber and plastics industry for polymer mixing applications including PVC and color master batch processing. The system integrates rollers, bearings, gap adjustment mechanisms, electric control systems, and comprehensive safety features.
Key Features
  • Customizable speed ratio design based on customer formulas and processing requirements
  • Flexible roll nip adjustment: manual or electric operation options
  • Annealed frame, frame cap, and base construction for stress relief and durability
  • Chilled cast alloy iron rollers with 70HB hardness rating
  • Automated oil/grease lubrication system for easy maintenance and machine protection
Intelligent Control System
Advanced PLC control system with real-time data recording and export capabilities for kneading time, temperature (mixing chamber and rotors), ram pressure, current, torque, and recipe codes. The system supports 20 programmable mixing steps with recipe storage, remote process recipe import, MES communication via Ethernet interface, and includes touch screen operation with reserved control points for future expansion.
Technical Specifications
ParameterSpecification
ModelZL-3018
Mixed Capacity0.5-2-3 kgs
Temperature RangeRT ~ 300°C
Temperature ControlLED display with P.I.D control
Heating SystemCylindrical mold heating
Warm-up TimeRoom temperature to 150°C: ~20 minutes
Temperature Accuracy±3°C
Roller DimensionsDiameter 3.9" * Length 13.7"
Drum Revolution RatioStandard 1:1.25
Roller HardnessHRC 50-60
Power RatingApproximately 2.8KW
Safety FeaturesEmergency protection device included
Dimensions (W*D*H)960*550*1150 mm
Power SourceAC 220V/380V, 15A, Single phase
WeightApproximately 450kg
Custom Two Roll Mixing Mill Water Cooling System
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