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Calcium Hypochlorite Decanter Centrifuge

Categories Industrial Centrifuge Solution
Product type: Separation equipment
Brand Name: Peony
Model Number: PDC
Certification: ISO,CE
Place of Origin: China
MOQ: 1
Supply Ability: 100 sets per month
Delivery Time: 75-90 days
Packaging Details: Standard export packing
PLC control system: with or without
Available power: 220v,380v,440v, 460v
Automatic degree: Automatic continuous
Payment Terms: TT,LC,west union
MOC: SS, DSS, Titanium as option
Bearing: SKF
Speed control: Inverter
Separation: Solid-liquid separation
Machine type: Decanter Centrifuge
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Calcium Hypochlorite Decanter Centrifuge

Calcium Hypochlorite Decanter Centrifuge
Description

Calcium hypochlorite production involves corrosive and strongly oxidizing process streams. During crystallization, washing, or slurry treatment, the material often contains calcium hypochlorite crystals, mother liquor, calcium salt residues, fine particles, and alkaline liquid phase.

A decanter centrifuge can be used for continuous solid-liquid separation in calcium hypochlorite processing. Under centrifugal force, heavier crystalline solids settle on the bowl wall, while the liquid phase forms an inner layer and is discharged through the liquid outlet. The screw conveyor continuously moves the settled solids toward the discharge end.

For calcium hypochlorite projects, equipment selection should not be based only on capacity. More important factors include oxidizing conditions, chloride corrosion, slurry concentration, crystal size, liquid alkalinity, cake moisture, mother liquor removal efficiency, sealing design, and safe continuous operation.


Typical Applications
ApplicationMaterial ConditionSeparation Purpose
Calcium hypochlorite crystal slurry separationCalcium hypochlorite crystals with alkaline mother liquorSeparate wet crystals from the liquid phase
Calcium hypochlorite wet cake dewateringMoist calcium hypochlorite crystals after reaction or crystallizationReduce free liquid before drying
Calcium hypochlorite mother liquor removalCrystal slurry containing residual process liquorImprove cake consistency and reduce drying load
Calcium hypochlorite washing-stage separationWashed calcium hypochlorite slurryRemove residual soluble impurities and wash liquor
Calcium hypochlorite fine crystal recoverySlurry containing fine calcium hypochlorite particlesRecover fine crystals and reduce solids loss
Calcium hypochlorite pre-drying separationWet calcium hypochlorite cake before dryer feedProvide more stable feed for downstream drying
Calcium hypochlorite process liquor clarificationMother liquor containing suspended calcium hypochlorite solidsReduce suspended solids before recycling or further treatment
Calcium hypochlorite production wastewater sludgeWaste slurry from calcium hypochlorite processingSeparate solids and reduce liquid load

Process Position in Calcium Hypochlorite Production

A decanter centrifuge is usually installed after crystallization, slurry aging, washing, or concentration steps, depending on the production route.

Typical process route:

Reaction / chlorination → Crystallization or slurry formation → Decanter centrifuge → Wet cake discharge → Drying → Cooling → Packaging

In some projects, the centrifuge may also be used after a washing step:

Crystal slurry → Washing → Decanter centrifuge → Mother liquor removal → Drying

The actual process arrangement depends on feed concentration, crystal size, liquid composition, washing target, final product moisture, and downstream drying requirements.


How the Decanter Centrifuge Works in Calcium Hypochlorite

The calcium hypochlorite slurry enters the rotating bowl through the feed pipe. Under centrifugal force, solid particles move outward and settle on the bowl wall.

The clarified liquid or mother liquor forms an inner liquid layer and leaves through the liquid outlet. The screw conveyor rotates at a differential speed and continuously conveys the wet crystals toward the conical section. The solids are discharged from the solids outlet for drying or further processing.

For calcium hypochlorite slurry, the key is to balance cake moisture, liquid clarity, crystal loss, corrosion resistance, and safe discharge stability.


Key Selection Factors
1. Oxidizing and Corrosive Conditions

Calcium hypochlorite slurry can be strongly oxidizing and corrosive, especially in chloride-containing alkaline systems. The wetted parts must be selected carefully.

Material selection should consider:

  • pH value
  • available chlorine content
  • chloride concentration
  • temperature
  • oxidizing strength
  • cleaning conditions
  • long-term corrosion risk

For this type of process, common stainless steel may not always be enough. Material compatibility should be confirmed before final selection.

2. Crystal Size and Particle Distribution

Crystal size directly affects separation efficiency, cake moisture, and solids loss.

Coarser and more uniform crystals are easier to separate. Fine crystals may stay in the liquid phase and reduce liquid clarity. If the particle size distribution is too fine, upstream crystallization control or process adjustment may be needed.

3. Feed Solids Content

The feed solids content affects centrifuge capacity, torque load, and cake discharge stability.

Low-solids slurry may focus more on liquid clarification and crystal recovery. High-solids slurry requires stronger screw conveying capacity and reliable solids discharge.

4. Cake Moisture Requirement

Lower cake moisture can reduce downstream drying load, but it may require higher centrifugal force, longer residence time, optimized differential speed, and stable feed conditions.

For calcium hypochlorite, moisture control also affects drying safety, product stability, and storage performance.

5. Sealing and Safety Design

Calcium hypochlorite processing requires attention to safe enclosed operation. The centrifuge should reduce leakage, splashing, and operator exposure.

Depending on the process and plant requirements, the design may include:

  • sealed process housing
  • corrosion-resistant sealing parts
  • flushing interface
  • safe discharge layout
  • vibration monitoring
  • temperature monitoring
  • interlock protection
  • explosion-proof or special electrical configuration when required by site conditions

Technical Parameter
ModelDiameter (mm)Length (mm)Length-to-diameter rateG forceMax solid discharge (m³/h)Weight (kg)Dimension (L*W*H) (mm)
PDC-102501000440800.410002410*800*1080
PDC-1242001350435000.612002610*800*1080
PDC-12420013504.531801.218003495*840*1180
PDC-18400016004.531801.232003497*1020*1385
PDC-18450215042500238004447*1080*1385
PDC-2040022504.525003.540004580*1140*1470
PDC-2153022804.32500550004924*1170*1540
PDC-2665528004.32270870004300*1900*1350

Recommended Equipment Configuration
ConfigurationFunction
Corrosion-resistant wetted partsSuitable for oxidizing and chloride-containing slurry
Enclosed process housingReduces leakage, splashing, and operator exposure
Adjustable differential speedBalances cake dryness and solids discharge
High-speed bowl designImproves crystal-liquid separation
Wear-resistant scroll protectionHandles crystalline solids and abrasive particles
Corrosion-resistant sealsImproves long-term reliability
Flushing or cleaning interfaceReduces material buildup and supports maintenance
PLC control systemSupports continuous automatic operation
Vibration and torque monitoringProtects equipment under unstable feed conditions
Customized discharge layoutMatches downstream drying or conveying system

Main Advantages

Continuous calcium hypochlorite slurry separation
Supports continuous solid-liquid separation for crystal slurry, washing-stage slurry, and mother liquor removal.

Reduced downstream drying load
Stable wet cake discharge can help reduce free liquid before drying and improve drying system stability.

Improved mother liquor removal
Helps separate calcium hypochlorite crystals from alkaline mother liquor and reduce residual liquid in the discharged cake.

Corrosion-resistant configuration available
Wetted parts, seals, discharge areas, and process housing can be configured according to oxidizing and chloride-containing conditions.

Stable solids discharge
The screw conveyor continuously transports crystalline solids toward the discharge outlet, reducing manual handling.

Automatic and enclosed operation
PLC control, enclosed housing, vibration monitoring, and safety interlocks can support safer industrial operation.

Customizable for process conditions
Bowl speed, differential speed, pond depth, scroll design, material selection, and discharge layout can be adjusted according to the slurry properties.


What Data Is Needed for Selection?

Please provide:

  • Material name and production route
  • Feed flow rate
  • Feed solids content
  • Crystal size distribution
  • Liquid phase composition
  • pH value
  • Available chlorine content
  • Chloride concentration
  • Operating temperature
  • Target cake moisture
  • Required liquid clarity
  • Corrosion requirements
  • Cleaning method
  • Operating hours per day
  • Downstream drying or conveying method
  • Site safety requirements

FAQ
Can a decanter centrifuge be used for calcium hypochlorite slurry?

Yes. It can be used for calcium hypochlorite slurry separation, crystal dewatering, and mother liquor removal. Suitability depends on crystal size, solids content, corrosion conditions, and target cake moisture.

What is special about calcium hypochlorite separation?

Calcium hypochlorite slurry is often oxidizing, alkaline, and chloride-containing. The centrifuge must be selected with proper corrosion-resistant materials, sealing design, and safe process configuration.

What affects the separation result?

Main factors include crystal size, solids content, liquid viscosity, density difference, bowl speed, differential speed, pond depth, feed stability, and corrosion-resistant configuration.

Can the equipment reduce drying load?

Yes. By removing mother liquor and reducing free liquid in the wet cake, the decanter centrifuge can help reduce downstream drying load and improve drying stability.

What information is needed for model selection?

Please provide feed capacity, solids content, crystal size, pH, chloride concentration, available chlorine content, temperature, target cake moisture, and corrosion requirements.


Contact Peony for Partnership

If you have local customer channels or project resources involving calcium hypochlorite production, oxidizing chemical slurry, chlorine-containing alkaline slurry, inorganic salt slurry, mother liquor removal, crystal dewatering, or fine chemical solid-liquid separation projects, Peony welcomes cooperation.

Peony can support local agents, distributors, and project partners with technical model selection, calcium hypochlorite slurry separation evaluation, anti-corrosion material recommendation, sealing design, equipment configuration, process proposal, manufacturing, installation guidance, commissioning support, spare parts, and after-sales service.

Please send us your target market, customer type, material condition, project background, and cooperation proposal. Our team will evaluate the opportunity and provide technical and commercial support for suitable calcium hypochlorite and fine chemical separation projects.

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