Home System PCBA / OEM Custom Made Prototype Printed Circuit Boards，Prototype pcb assembly shenzhen

Home System PCBA / OEM Custom Made Prototype Printed Circuit Boards,Prototype pcb assembly shenzhen

1. Features

1. One Stop OEM Service, Made in Shenzhen of China

2. Manufactured by Gerber File and BOM List from Customer

3. FR4 Material, Meet 94V0 standard

4. SMT, DIP technology suport

5. Lead Free HASL, Environmental Protection

6. UL, CE, ROHS Compliant

7. Shipping By DHL,UPS, TNT, EMS or Customer requirement

2. PCBA Technical capability

Certifications:

ISO9001 / ISO14001 / ISO45001 (Military) / TS16949 (Automotive) / RoHS / UL

Prototype PCB Assembly Process

PCB design and manufacturing:
Work with PCB designers to create schematics and layouts for prototype PCBs.
Complete the PCB design, considering component placement, trace routing, and any special requirements.
Send design files to PCB manufacturer for rapid prototyping.
Receive the bare prototype PCB from the manufacturer and inspect it for any defects.

Component procurement:
Identify required electronic components such as ICs, resistors, capacitors, and connectors.
Purchase the necessary components, usually from a distributor or online source that offers components in small quantities.
Ensure components are compatible with the PCB design and meet the project's specifications.

Manual PCB assembly:
Prepare the PCB for assembly by cleaning the surface and applying solder paste to the component pads.
Components are manually placed and soldered to the PCB using a soldering iron or hot air rework station.
Visually inspect the assembled PCB to ensure correct component placement and solder joints.

Optional automated assembly process:
For larger prototype quantities or more complex PCBs, consider using a semi-automated or automated

Assembly process such as:
Stencil printing for solder paste applications
Pick and place machines for component placement
Reflow soldering in a convection oven

Testing and Troubleshooting:
Perform various tests to verify prototype PCB functionality and reliability, such as:
Electrical testing (e.g. continuity, resistance, voltage and current measurements)
Functional testing to ensure PCB meets design specifications
Troubleshoot any issues found during testing and make necessary modifications to the PCB design or assembly process.

Iterative design and assembly:
Make any necessary design modifications to the PCB based on test results and feedback.
Repeat the manufacturing and assembly process with an updated design.
Continue this iterative process until the prototype PCB meets all required specifications and performance goals.

Final packaging and documentation:
Pack prototype PCBs for safe storage and shipping.
Provide any necessary documentation such as assembly instructions, schematics, and test reports.

Key considerations for prototyping PCB assembly:

Emphasis on rapid turnaround and flexibility to accommodate design changes
Produce initial prototypes using manual assembly techniques such as through-hole soldering
Utilize low-volume component procurement to support the prototyping process
Conduct thorough testing and troubleshooting to identify and resolve design or assembly issues
Close collaboration among PCB designers, assemblers and project stakeholders

The prototype PCB assembly process is critical to validating the design, identifying any issues and improving the product before entering full production. It allows for rapid iteration and testing to ensure that the final PCB design meets the project's requirements.

PCBA Pictures

In the year of 2024, SHENZHEN KAIZUO ELECTRONIC TECHNOLOGY CO., LTD (KAZ CIRCUIT) has joined Kingsum group (www.kingsumpcba.com), to seek for a larger market share from PCB manufacturing, component sourcing, pcb assembly, and box build assembly with better price and lead time.

Founded in 2007, KaiZuo Electronic (hereinafter referred to as KAZ) is a professional & high quality provider of Electronic Manufacturer Service (EMS) from China. With about 300 experienced employees, KAZ can provide customers with one stop services including PCB manufacturing, Components Sourcing, PCB Assembly, Cable Assembly, Box Building, IC Programming, Functional and Aging Testing. Certified with ISO9001, UL, RoHS, TS16949.

Equipped with 5 high-speed SMT, automatic printing machine (DSP1008), MIRAE MX200/MIRAE MX400 high-speed production line, YAMAHA equipment (YS24/YG12F...), reflow soldering (NS-1000), AOI testing equipment (JTA-320-M), X-Ray inspection equipment (Nikon AX7200), 2 DIP production lines and Nitto wave soldering. 

After focusing on the electronic manufacturer services for 13+ years, KAZ has established long-term cooperated & satisfied customers all over the world. Mainly from North America, European, Asia and Australia. Application fields including industrial control, IT/Networking, IoT, security, automotive, power electronics, consumer electronics, lighting, etc. 

Some of KAZ Customers:

Certificates including:

• ISO9001
• TS16949
• UL
• RoHS