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Automatic Bagging Packing Controller For Weighing Hopper Scale

Categories Load Cell Display And Controller
Brand Name: Supmeter
Model Number: BST106-M10[BH]
Certification: CE
Place of Origin: China
MOQ: 1pcs
Price: Negotiation
Payment Terms: T/T, Western Union
Supply Ability: 10000pcs per month
Delivery Time: 3-10 working days
Packaging Details: 1pcs/box
Power Supply: DC24V
Max. Connect: 16Loadcells[350Ω]
Input: 9DIs
Output: 18DOs
COM@COM1: RS232
COM2: RS485
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Automatic Bagging Packing Controller For Weighing Hopper Scale

Automatic Bagging Packing Controller For Weighing Hopper Scale


Main Features:

  • EMC design with high anti-jam for industrial environment.
  • DC24V power input with reverse polarity protection
  • Cortex-A8 CPU with 600MHz Clock, 128M RAM and 128M Flash.
  • 7”[800x480] or10.2” [1024x600] TFT touch panel
  • 24-bit ∑-△ADC with internal resolution 1/1,000,000

  • High sampling frequency 800Hzer Packing] and Respective[Single-hopper Packing].
  • Special Anti-vibration Digital Filtering Algorithm for precise weighing, stable display and rapid response.
  • Auto Zero Tracking
  • Fall Value Auto Correction.
  • Auto Pause for Deviation Alarm.
  • Auto Re-feed for Negative Deviation Alarm.
  • Target Batch Count & Target Batch Weight Control.
  • Definable DI/DO/AO/COM[Communication Port].
  • 3-speed[high/medium/low] feeding control by DOs or AOs.
  • Recipe Number: 100.

Technical Specification:

  • Power Supply: DC24V±20%, Max. 10W.
  • Loadcell Excitation Voltage/Current: DC5V/250mA.
  • 16 Loadcells[350Ω] connectable.
  • Weighing Signal Input Range: 0~12.5mV.
  • 9 Normally Open Switch Inputs [DI].
  • 18 Normally Open Transistor Outputs [DO]: DC24V, 500mA.
  • 2 Analog Signal Outputs [AO]: 0~10V, Max.50mA.
  • COM&COM1: RS232; COM2: RS485.
  • USB1: Connect mouse, software download, data backup.
  • LAN: Optional Ethernet.
  • Outline Size [W×H×D]
  • 7”: 226.5 × 163 × 36 mm.
  • 10.2”: 274 × 193 × 40 mm.
  • Panel Cut-out Size [W×H]
  • 7”: 215 × 152 mm.
  • 10.2”: 261 × 180 mm.
  • Operating Temperature: -25℃~+45℃.
  • Protection Level of Front Panel: IP65.
  • Accuracy Grade: III.
  • Verification Accuracy: 0.02%.
  • Static Weighing Accuracy: 0.2%~0.5%.
  • Packing Accuracy: 0.2%~0.5%

Software Function

  • Manual Screen-locking/Screen-unlocking, Auto Screen-locking, Digital Setting&Calibration and I/O Testing functions available.
  • Initial Zero Adjustment after Power-on, Auto Zero Tracking, Zero Fine Adjustment and Zero Calibration functions available.
  • Load Calibration and Loss Calibration functions available.
  • 10 Recipes for packing control.
  • Optional ‘Fall Value Auto Correction’ function.
  • Optional ‘Auto Pause for Deviation Alarm’ and ‘Auto Re-feed’ functions.
  • Optional ‘Target Batch Control’ function [With Target Batch Count or Target Batch Weight finished, the packing process will stop automatically].
  • The Batch Records can be printed automatically.
  • Historical Batch Records, Totalizing Reports and Recipes can be queried and printed.
  • With the multitasking mode, the weighing&control process will not be interrupted by parameter setting and the other operations.

Button Operation

NameOperationState IndicatorAuthorization
【Auto】Auto / Manual [Emergency Stop] switch.

Green: Auto state.

Grey: Manual state.

All Users
【Start】Start.

Green: Running state.

Grey: Stop state.

【Re-run】Clear Alarm & Recover Running.
【Last】

Last Batch [Normal Stop].

Stop after the present batch finished.

Flashing Red.
【E-stop】Emergency Stop.
【Alarm】

Alarm Query / Clear Alarm.

‘Auto/Pause’ state: Recover Running after clearing alarm.

Red: Alarm state.
【Print】

Report Print:

  • [ Auto Print]: Print Batch Records.
  • [Total]: Print Totalizing Report.
  • [Recipe]: Print Working Recipe.
【Lock】

Screen-locking: Locking/unlocking the operating buttons of main display interface.

Auto Screen-locking: Refer to parameter [901].

Flashing Red: Locked.

Grey: Unlocked.

【Menu】Enter Main Menu.
【User】User Login. Display: Operator / Engineer / Admin.
【Zero】Zero Fine Adjustment [No Power-down Protection].Flashing green.
【Bag】Bag-clamp/release Request.

Green: Bag-clamping state.

Grey: Bag-releasing state.

【High】Manual Start/Stop High-speed Feeding.Green: Working state.
【Med】Manual Start/Stop Medium-Speed Feeding.
【Low】Manual Start/Stop Low-speed Feeding.
【Dump】Manual Start/Stop Dumping.
【Clear】Clear Screen: Clear the display values of Feeding Weight, Totalized Weight, Batch Count and Packing Speed.

Engineer

Administrator


Data Display & Quick Setting

NameDescriptionAuthorization
Biggest DigitsReal-time Weight [Weight Unit].
[HI]Weight Upper Limit Alarm.
[OL]Overload Alarm.
[CYCLES]Batch Count.
[FINAL]Final Feeding Weight.
[▲]/[HI]Positive Deviation Alarm.
[▼]/[LO]Negative Deviation Alarm.
[RUN]Auto Running state.
[PAUSE]Pause state.
[P_SW]DI switch ‘Dumping Gate Closed in Place’ turned on.
[ZERO]Weight ≤ Non-load Zero Range.
[STAB]Weight is stable.
[FED]Feeding Ended.
[FIN]Target Batch [Count/Weight] Finished.
[SPLY]In the process of ‘Supplying Material into Feeding Hopper’.

[LABEL]/[GAS]/

[SEW]/[CUT]

In the process of ‘Labeling on Bag’ / ‘Filling Gas into Bag’ / Bag-sewing / Thread-cutting.
[RECIPE]‘Working Recipe’ Setting.All Users
[TARGET]‘Target Value’ Setting.
[SP1]SP1 Lead Value for High-speed Feeding.
[SP2]SP2 Lead Value for Medium-speed Feeding.
[FALL]SP3 Fall Value for Low-speed Feeding.
  • ‘AUTO FALL’: Fall Value Auto Correction function is open.
  • ‘FREE FALL’: Fall Value Auto Correction function is closed.
[Mode]

APP1.1 1-Hopper Mode / APP1.2 2-Hopper&1-Bag Mode / APP1.3 2-Hopper&2-Bag Mode / APP2.1 1-Bag Mode / APP2.2 2-Bag Mode.

Refer to Parameter [300] ‘Application Mode’.

[Au-supply DI]‘Material Auto-supply Permit ’ DI truns ON/OFF.
[Date&Time]Date&Time.
[BAT. CNT]Target Batch Count.
[SUM CYCLES]Batch Count.
[BAT. WT]Target Batch Weight.
[TOTAL]Totalized Weight.
[CPM]Packing Speed [Cycles/min].

Outline Size


Installation Mode

Terminal Diagram

Hopper-weighing with one Bag-clamping Mode:


Double-hopper-weighing with one Bag-clamping Mode:


System Diagram for APP3 Loss-in-weight Mode


Double-hopper-weighing with two Bag-clampings Mode:

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