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Top Discharge Centrifuge for Industrial Cleaning Solution Solid Removal

Categories Basket Centrifuge
Function: Batch filtration, suspended solids removal, cleaning-liquid recovery
MOC: SS304 / SS316L, as required
Cover: Clamshell
Suitable solids: Metal fines, scale, abrasive particles, paint flakes, carbon residue, filterable precipitates
Application: Industrial cleaning solution solid removal, parts-washing liquid clarification, metal fines and scale separation
Discharge type: Manual top discharge
Filter medium: Perforated basket, metal screen, or filter cloth, as required
Automation level: Manual top discharge, optional PLC cycle control
Working type: Batch operation
Place of Origin: China
Brand Name: Peony
Certification: ISO9001&ISO14001,CE
Model Number: PPTD
MOQ: 1
Packaging Details: Standard export packings
Delivery Time: 30days
Payment Terms: TT
Supply Ability: 50 sets/month
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Top Discharge Centrifuge for Industrial Cleaning Solution Solid Removal

Top Discharge Centrifuge for Industrial Cleaning Solution Solid Removal
Description

The Top Discharge Centrifuge is designed for batch removal of filterable suspended solids from industrial cleaning solutions, parts-washing liquids, rinse water, and maintenance cleaning baths.

It is suitable when the cleaning liquid contains solid contaminants such as metal chips, abrasive particles, scale, paint flakes, rust particles, carbon deposits, polishing residue, resin fragments, or chemical precipitates. The centrifuge retains these solids inside the basket while clarified liquid passes through the filter medium for collection, reuse, further treatment, or discharge.

The top discharge design is especially suitable for intermittent cleaning systems, maintenance workshops, equipment-cleaning stations, and small-to-medium process lines where operators can stop the machine, open the cover, inspect the captured solids, and remove them manually.


Typical Applications
  • Parts-washing solution solid removal
  • Industrial equipment cleaning liquid recovery
  • Metalworking cleaning bath filtration
  • Surface-treatment rinse water solids separation
  • Grinding and polishing residue removal
  • Scale and rust particle removal
  • Paint flakes and coating residue separation
  • Abrasive media recovery from cleaning solutions
  • Reactor and vessel cleaning liquid treatment
  • Maintenance cleaning bath clarification
  • Batch cleaning solution recycle systems
  • Pre-filtration before membrane treatment or wastewater discharge

Industrial Cleaning Solution Recovery Solution

Peony provides batch separation solutions for cleaning liquids that contain recoverable or disposable solids.

A typical process arrangement is:

Cleaning Tank / Rinse Collection Tank → Buffer Tank → Optional Oil Skimmer or Coalescer → Top Discharge Centrifuge → Clarified Liquid Tank → Reuse / Further Treatment / Discharge

The centrifuge is positioned after the cleaning process to remove retained solids before the liquid is returned to the cleaning bath or sent to the next treatment stage.

For cleaning solutions containing free oil, floating grease, or large debris, upstream pre-treatment may be recommended before centrifugation.

Peony Solution Scope

Peony can support customers with:

  • Basket size and batch-capacity selection
  • Filter medium and micron-rating recommendation
  • Solid-contaminant retention assessment
  • Clarified liquid collection and recycle connection
  • Optional oil skimmer or coalescer integration
  • Basket rinse and cleaning arrangement
  • Material selection for alkaline, acidic, or solvent-containing cleaning liquid
  • Integration with cleaning tanks, filters, wastewater systems, or reuse tanks
  • Installation guidance, commissioning, spare parts, and after-sales service

How the Top Discharge Centrifuge Works in Industrial Cleaning Solution Solid Removal
  1. Cleaning Liquid Feeding
    The industrial cleaning solution is fed into the rotating basket lined with suitable filter media.
  2. Solid Retention
    Metal fines, scale, abrasive particles, sludge flakes, or other filterable solids are retained inside the basket.
  3. Liquid Filtration
    Clarified cleaning liquid passes through the filter medium and is collected through the filtrate outlet.
  4. Spin Separation
    Continued rotation improves liquid removal from the captured solids and reduces liquid carryover during discharge.
  5. Machine Stop
    After the programmed batch cycle is completed, the basket stops safely.
  6. Top Cover Opening
    The cover is opened to allow access to the basket and filter medium.
  7. Manual Solids Removal
    Operators remove the retained solids and clean or replace the filter media when required.
  8. Liquid Reuse or Further Treatment
    The clarified liquid can be returned to the cleaning system, sent to polishing filtration, or transferred to a wastewater treatment stage.


Technical Parameter
TypeBasket - Diameter (mm)Basket - Volume (L)Basket - Capacity (kg)Basket - Speed (rpm)Basket - G-forcePower (kw)Weight (kg)Dimension (L×W×H) (mm)
PPTD-10300510250010501.1180890×600×500
PPTD-25450202519009101.5250980×650×870
PPTD-506004050150075638001300×880×900
PPTD-13580010013512006455.513001800×1200×1140
PPTD-135-NA800100135150010087.513001800×1200×1140
PPTD-200100015020010005607.520002050×1500×1220
PPTD-200-NA100015020012008061120002050×1500×1220
PPTD-30012002503008004311125002350×1650×1370

Main Advantages in Industrial Cleaning Solution Solid Removal

Removes Filterable Solids Before Liquid Reuse

The centrifuge separates suspended solids from cleaning liquids before they are returned to a wash tank or transferred to downstream treatment. This can help reduce solids buildup in pumps, nozzles, pipelines, and cleaning equipment.

Flexible Filter Media Selection

Filter media can be selected according to the size, shape, and quantity of contaminants. This allows the system to be adapted for metal particles, scale, abrasive residue, coating flakes, or precipitated solids.

Suitable for Intermittent Cleaning Operations

The batch operating mode is well suited to workshop cleaning systems, maintenance cleaning baths, equipment washdowns, and production lines with non-continuous cleaning liquid discharge.

Direct Access for Solids Inspection

The top-opening structure allows operators to inspect the captured solids, assess contamination type, and clean the basket or replace the filter medium as needed.

Cost-Effective Pre-Treatment for Downstream Systems

Removing coarse or filterable solids upstream can reduce the load on bag filters, cartridge filters, membranes, or wastewater treatment equipment.


Material and Configuration Options
ComponentTypical Options
Basket and casingSS304, SS316L, Duplex Stainless Steel, or customized alloy
Filter mediumPerforated basket, metal screen, filter cloth, or customized media
Seals and gasketsEPDM, PTFE, FKM, silicone, or chemical-compatible materials
Electrical configurationStandard or explosion-proof, as required
Basket cleaningManual cleaning or optional spray-ball cleaning
Optional pre-treatmentOil skimmer, coalescer, coarse screen, settling tank, or magnetic separator
Control systemManual, semi-automatic, or PLC-controlled batch operation
Monitoring optionLiquid level, vibration, feed flow, or filtrate collection monitoring
Cleaning designEasy cleaning access, cleaning port, or removable filter cloth
Discharge toolManual scraper, shovel, or customized discharge tool
Downstream connectionDryer, conveyor, collection bin, or packaging line

What Data Is Needed for Selection?

To recommend a suitable Top Discharge Centrifuge, please provide:

  • Cleaning solution composition
  • Type of solid contaminant
  • Particle size or expected solids range
  • Solids concentration
  • Presence of oil, grease, or surfactants
  • Feed temperature and viscosity
  • Required cleaning liquid recovery rate
  • Batch volume or required throughput
  • Required filtrate clarity
  • Corrosion condition
  • Cleaning and maintenance requirement
  • Installation area and available utilities
  • Explosion-proof requirement, if applicable

FAQ

Can this centrifuge remove oil from industrial cleaning solution?

It is mainly designed to remove filterable solids. Free oil may require an oil skimmer or coalescer upstream. Stable emulsified oil generally requires a different treatment method.

Can clarified cleaning liquid be reused?

It can be collected for reuse when the remaining liquid quality meets the process requirement. Further polishing filtration or treatment may still be needed depending on the cleaning standard.

What solids can be removed?

Typical solids include metal chips, abrasive particles, scale, rust, paint flakes, carbon residue, polishing debris, and filterable precipitates.

Is the centrifuge suitable for continuous cleaning systems?

It is a batch machine. It works best for intermittent or buffered cleaning-liquid discharge. A buffer tank can be used where cleaning liquid is generated continuously.

How is the captured sludge removed?

After the batch cycle, the machine stops and the top cover is opened. The retained solids are removed manually from the basket and the filter media can be cleaned or replaced.


Contact Peony for Partnership

Peony welcomes cooperation with distributors, agents, equipment-maintenance companies, metalworking plants, surface-treatment lines, industrial cleaning system suppliers, and wastewater treatment contractors.

We support partners with centrifuge selection, filter media matching, cleaning-liquid recovery design, solids handling configuration, material compatibility evaluation, system integration, installation guidance, spare parts, and after-sales service.

Send us your cleaning solution composition, contaminant type, solids concentration, batch volume, liquid reuse target, and operating conditions. Our team will help evaluate a suitable Top Discharge Centrifuge solution.

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