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Square Aluminum Case Battery Assembly Line Lithium Battery Production Line

Categories Lithium Ion Battery Production Line
Brand Name: Zecheng
Model Number: ZC-DA-1-13
Place of Origin: China
MOQ: 1
Payment Terms: L/C, T/T
stable: 97%
speed: ≥12PPM/min
qualified: 99.5%
weight: 8000KG
voltage: AC220±10%
Warranty: 1 Year
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    Square Aluminum Case Battery Assembly Line Lithium Battery Production Line

    Square Aluminum Case Battery Assembly Line Lithium Battery Production Line


    1. The device is used to assemble the single cell after the winding or lamination is completed.

    2, the entire line is fully automated, and all stations realize automatic loading and unloading of the robot.
    3, Features:
    3.1, all steps of the battery cell are automatically completed after the winding or laminating process, and all processes have their own detection functions, which effectively solves the quality control problem of the power battery product line. With data analysis function, the format of the database is consistent with the requirements of the central control system of the acquirer. During the entire production process, the pole pieces and cells are not touched manually.
    3.2, each stand-alone has an independent PLC and touch screen. The entire production line can be operated by a stand-alone machine or the entire line can be automatically produced. After the stand-alone machine detects the battery, it starts to operate, and after the detection sensor is cancelled, the stand-alone machine does not move.
    3.3, the battery is conveyed by the clamp carrier, which effectively avoids the frictional pollution of the battery by the flat belt.
    3.4, the model is easy to change, the fixture carrier can be adjusted as needed, saving costs.
    4. Process flow:
    5. Required equipment

    NO.

    Process name

    Device name

    Efficiency

    quanity

    Characteristics

    Supplier

    1

    hot-pressing

    Fully automatic hot press

    6

    1

    Multi-cell simultaneous hot pressing
    The heating temperature is adjustable from 0 to 100 degrees, and the temperature precision is controlled within+/-1 degrees
    Short circuit test, reject unqualified.DC 0-260V, insulation resistance ≥1MΩ, which can be set as required.Customer specified short circuit tester.
    Reserved data interface for automatic data storage

    Zecheng

    2

    X-RAY inspection

    X-RAY detector

    6

    1

    The battery enters X-RAY automatically.
    Automatic detection of lug welding, pole piece alignment, lug and shell distance.
    Reserved data interface for automatic data storage

    Japan Federation/Real Estate

    ,3

    Battery core binding

    Electric core taping machine

    6

    1

    The battery core is pasted with 5 strips of adhesive tape, 1 strip of U-shaped adhesive at the head, 2 strips at both sides and 2 strips at the tail.
    Tie up 2,2 cells

    Zecheng

    4

    Pre-welding

    Electric core lug pre-welding machine

    6

    1

    Automatic ultrasonic pre-welding lug
    Automatic tab cutting
    Automatic dust clamping

    Zecheng

    5

    Connecting piece welding

    Connecting piece welding machine

    6

    1

    Automatic Ultrasonic Welding of Pole Ears
    Automatic dust collection

    Zecheng

    6

    Cover plate welding

    Cover plate laser welding machine

    6

    1

    Cover plate tray loading
    Laser welding
    Tensile test (random inspection after setting the rated time or the rated quantity as required)
    Automatic merging of reporting tapes,
    Automatic cage mounting
    Reserved data interface for automatic data storage

    Zecheng

    7

    Battery core encapsulation

    Electric core encapsulation cage assembling machine

    6

    1

    Feeding cage material box
    Automatic encapsulation of battery cells
    After the 4 cells are combined, four layers of glue are pasted.

    Zecheng

    8

    Cell envelope

    Battery core coating machine

    6

    1

    Feeding the diaphragm material box
    Automatic coating, automatic L-shaped adhesive tape at bottom corner

    Zecheng

    9

    Into the shell

    Automatic shell machine

    6

    1

    The manual cart puts the battery case
    Automatic upper shell, automatic dust removal
    Automatic shell entry
    Automatic detection of shell force (thrust detection, alarm reminder)
    Reserved data interface for automatic data storage

    Zecheng

    10

    Laser welding

    laser beam welding machine

    6

    1

    Automatic feeding
    CCD automatic detection
    Laser automatic welding, welding power 1500W

    Zecheng

    11

    Leak detection

    Full automatic helium mass spectrometer

    6

    1

    Automatic feeding,
    Box seal
    Helium Detection-Infukang

    Zecheng

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