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Vacuum Hydrocarbon Ultrasonic Cleaning Equipment

Categories Ultrasonic Cleaning Machine
Brand Name: Skymen
Model Number: JTM-3024
Certification: RoHS, CE, FCC, SGS
Place of Origin: Shenzhen, China
MOQ: 1
Price: Negotiation
Payment Terms: T/T
Supply Ability: 100 pcs per month
Delivery Time: In Stock
Packaging Details: Wooden Case
Model: JTM-3024
Working way: Automatic/Manual
Cleaning solution: Hydrocarbon
Cooling system: Yes
1st tank: Ultrasonic Cleaning
2nd tank: Steam cleaning
3rd: Drying
Hydrocarbon recycle: Yes
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    • Product Details
    • Company Profile

    Vacuum Hydrocarbon Ultrasonic Cleaning Equipment

    Automatic Vacuum Hydrocarbon Ultrasonic Cleaning Equipment For Precision Parts With Centrifugal Pump And Cooling System


    Equipment Overview

    This equipment is mainly composed of:

    1st tank: Ultrasonic Cleaning + Filter + cooling system

    2nd tank: Steam cleaning

    3rd tank: Drying


    Equipment advantages of Hydrocarbon Ultrasonic cleaning machine

    1. Zero-emission environmentally friendly cleaning machine;

    2. Generally, the liquid contains a certain amount of air under normal pressure. The liquid is blocked by air in the ultrasonic wave and affects the cleaning effect. The degassing system solves the problem of separating the air from the liquid in the liquid and inserts the slits, blind holes, and pores on the workpiece. The air is removed, so that the liquid is ultrasonically cleaned in an air-free state, that is, in a degassing state, which has a double effect and greatly improves the cleanliness;

    3. The carbohydrate solvent and steam extracted from the vacuum tank and the drying tank are refrigerated and recovered in the gas-liquid separator, with no gas emission, safe and reliable.

    4. Waterless cleaning process, the advantages are: the degreasing effect is currently the best cleaning, power saving, long-term recycling, zero emission, and meeting environmental protection requirements.


    Product Specification:

    1
    Model
    JTM-3024
    2
    1st Chamber
    Function
    Ultrasonic cleaning + Filter+ cooling system
    Ultrasonic Frequency
    28/40kHz (other frequency can be customized)
    Tank Material
    SUS 304 (SUS 316 can be customized)
    Thickness of tank2mm
    Inner tank dimension
    1000*600*600mm
    Tank Capacity
    360L
    Cleaning solutionHydrocarbon
    Transducer
    72pcs
    Ultrasonic Power
    3600W
    Heating Power
    9000W
    Time setting of Ultrasonic
    0~99 hours
    Temperature setting
    Room temperature ~ 95°C adjustable
    Drain value
    Yes
    Water inlet/outlet
    Yes
    Filter
    1 set, connect with 1st tank
    Size of filter tank600*500*400mm
    Filter element precision5/10μ
    Generator
    2 sets
    Generator power control1800W
    Cooling systemYes
    BasketYes
    Basket load
    250KG
    32nd ChamberFunctionSteam cleaning
    Tank MaterialSUS 304 (SUS 316 can be customized)
    Thickness of tank2mm
    Inner tank dimension1000*600*600mm
    Tank Capacity360L
    Heating Power48KW
    Water Consumption140~540L/H
    Steam temperature80~200℃
    Steam Nozzle
    1 or more
    Water tank
    30L or custom
    Pump power3KW
    Heating wayFirst pressurize and then heat
    3
    3rd Chamber
    Function
    Hot air drying tank
    Inner tank dimension
    1000*600*600mm
    Turbines power
    750W
    Dryer power
    3000W
    4Working way of machineWorking wayFull automatic
    Loading and unloding platformYes
    Moving way of basketBy mechanical arm
    Control way

    PLC touch screen

    5
    Packing
    Overall size
    360*220*150cm
    Packing size
    370*230*170cm
    Packing detailBy wooden case(No logs, free of fumigation)
    N.W/G.W
    900KG/1000KG

    6

    Warranty
    1 year warranty for spare parts, all life technical support
    7
    Certificate
    CE, RoHS; FCC, REACH
    8
    Production time
    35 working days after deposit

    Product Features:

    1. Suitable for cleaning larger batches of parts.

    2. The process is fully automatic and easy to operate.

    3. Human-machine interface, PLC intelligent control, and over-limit protection system.

    4. Use indirect heating, explosion-proof parts and other safety measures.

    5. Adopt dual-system induced air drying.

    6. Automatic induction fire extinguishing device


    Working way:

    The entire process of putting the basket into the cleaning tank, removing the basket and moving the basket between the tanks is automatically completed by a single-arm manipulator. This ultrasonic cleaning machine has a total of 3 working tanks, plus 1 loading and unloading station, a total of 4 stations .


    Cleaning time and production capacity:

    The cleaning basket bears 150kg, and the cleaning time can be set and adjusted according to the cleaning process, about 10-15 minutes per basket.


    Same series with different size for your choice:

    ModelSize of every tankTank VolumeUltrasonic
    Power
    Heating Power of Ultrasonic tankHeating Power of drying tankTransducer
    L*W*H (mm)(L)(W)(W)750W(pcs)
    JTM-3024AD500X300X25038L*3600W1500W*2750W24pcs
    JTM-3036AD500X350X30053L*3900W1500W*2750W36pcs
    JTM-3048AD550X400X35077L*31200W3000W*2750W48pcs
    JTM-3060AD550X450X40099L*31500W3000W*2750W60pcs
    JTM-3072AD600X500X450135L*31800W4500W*2750W72pcs
    JTM-3096AD700X500X500175L*32400W6000W*2750W96pcs
    JTM-3120AD800X600X550264L*33000W6000W*2750W120pcs
    JTM-3144AD1000X600X600

    360L*3

    3600W9000W*2750W144pcs
    JTM-3216AD1000X900X600540L*35400W18000W*21100W216pcs
    JTM-3288AD12000*1000*800960L*37200W24000W*21500W288pcs

    Cooling system:

    Ultrasonic gas-phase cooling cleaning machine is a kind of industrial cleaning equipment that uses organic solvents such as freon, methanol, trichloroethylene, tetrachloroethylene, xylene, etc. as cleaning agents. This type of machine has a good cleaning effect on rust and dirt, rosin, grease and other attachments, and is mostly used for cleaning in the electronic circuit board industry, hardware electroplating industry, vehicle parts, and medical equipment parts industries.


    Structural composition of ultrasonic cooling system cleaning machine

    Gas phase cooling ultrasonic cleaning machine is composed of ultrasonic system, electrical system, refrigeration system, circulating filter system, automatic heating and constant temperature system, etc.

    1. Ultrasonic system

    Ultrasonic system generally uses 28KHz ultrasonic to clean, bottom ultrasonic layout (sweep frequency circuit, power is continuously adjustable and displayed, can be controlled separately, and there is current indicator), the actual cleaning power needs to be based on the size and quantity of the cleaned workpiece Decided.

    2. Electrical system

    Using PLC human interface touch technology, independent circuits at all levels, can individually control the parameters of each slot.

    3. Freezing system

    This type of machine mostly uses a secondary refrigeration system at the upper end of the cleaning tank, and the first floor is a refrigeration area, which is connected to the refrigeration system. The other layer is the cold water freezing zone, which is connected to cold water freezing. Equipped with one chiller and one chiller, and the multi-stage working tanks share one set of refrigeration system.

    4. Circulating filtration system

    It is composed of stainless steel filter pump, overflow circulation device, liquid storage tank, etc. The stainless steel filter pump adopts the brand "Nanfang" brand pump, and the liquid storage tank is welded by SUS304 stainless steel.

    5. Automatic heating and constant temperature system

    The cleaning tank adopts a wall-type heating method, and the heating power needs to be determined according to the size of the tank and the organic solvent used; and is equipped with an "Omron" thermostat, which can control the temperature at any time.


    Product Images:


    Clean effect:


    About our company:


    History:
    Skymen Cleaning Equipment Shenzhen Co., Ltd., was founded in 2007,which follows the brand development strategy of “based in Shenzhen, radiating throughout the country, expanding overseas”.
    Skymen also owns a professional R&D team to keep the pace with international ultrasonic technology. A passionate and young sales team sell to the world through different channels.

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