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Water Cooling Industrial Rubber Conveyor Belt Vulcanising Machine Heavyweight

Categories Rubber Belt Vulcanizing Machine
Brand Name: Running Machine
Model Number: ZLJ
Certification: CE/SGS
Place of Origin: China
MOQ: 1 Set
Price: Negotiable
Payment Terms: L/C, T/T, Western Union, MoneyGram, D/A, D/P
Supply Ability: 50 Set/ M
Delivery Time: 7 days
Packaging Details: Wooden Box
Name: Rubber Conveyor Belt Joint Vulcanizing Press
Material: Aluminum Alloy
Cooling System: Water Cooling System
Heating: Electric
Heating-up Time: 30 Mins
Pressure: 1.5MPa
Vulcanizing Temperature: 145ºC
Specification: As Equipment Size
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    Water Cooling Industrial Rubber Conveyor Belt Vulcanising Machine Heavyweight

    Water cooling Heavy Industrial Rubber Conveyor Belt Vulcanising Machine


    Application of rubber belt vulcanizer :


    1. Steel Cord Belt Intermediate Rubber is an uncured rubber for hot vulcanized belt splicing.


    2. It is designed to use as an inter-core cord rubber replacement material in splicing steel cord conveyor belts or a tie gum in fabric belts.


    3. The material is designed to bond to cured intercore rubber and wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts.


    Preparation before vulcanization


    1. Check the site and choose a place that is convenient for transportation as the work place


    2. Vulcanization site requirements: flat, wide, clean, dust-free, dry air, water source, adequate lighting


    3. Remove more than 2 sets of upper roller brackets at the vulcanization operation site (subject to sufficient space to place the vulcanizer)


    4. Both ends of the belt are tightened with an electric hoist and fixed with a splint.


    5. Place the base (beam), pressure plate, and lower heating plate of the vulcanizer on the conveyor frame in order, and straighten it according to the angle of the heating plate


    6. Put both ends of the fixed belt on the lower heating plate, and then start the operation



    Technical Parameters:


    ModelZLJ-1000*830ZLJ-2000×830
    1Applied Conveyor Belts Width≤1000mm≤2000mm
    2Belt Jointing width≤830mm≤830mm
    3Number Of Pressurized Beams10Pieces10Pieces
    4Max. Capacity Pressure2.0Mpa2.0Mpa
    5Heating Time≤40 minutes≤40 minutes
    6Heating Temperature RangeUp to 199℃Up to 199℃
    7Height Of The Pressurized Beam200mm320mm
    8Machine Total Power15kw25.6KW
    9Heating Plate Size1230*830mm2220x830mm
    10Overall Dimension1460*830*600mm2600*830*900(mm)
    11Gross WeightAbout 800kgAbout 1300kg
    12Cooling Time By Cooling Device15~20mins15~20mins


    * Vulcanizing temperature: 145ºC (adjustable 0~200ºC)
    * Temperature-rising time (from normal temp to vulcanizing temp):≤50 mins(around 25~30 mins normally)
    * Improved cooling system: using pressure pump for cooling:only 5mins (cooling from 145 to 75 degrees)
    * Belt width: from 650mm to 3000mm 200PSI Almex alike Uniform Pressure Bag for Conveyor Belt Press
    * Degree of the heating platen:22 °/17 °/ 20 ° (rectangle and other degree is optional)
    * Waterbag/ air pressure Press for 100PSI, 200PSI etc.
    * Surface pressure for textile and steel cord belts, Up to 1.8Mpa.
    * 100 p.s.i. (7 kg/cm sq.) units suitable for splicing fabric ply belting
    * 200 p.s.i. (14 kg/cm sq.) units suitable for splicing steel cord conveyor belting
    * Customization/OEM:Different heating platen size and combination



    When vulcanizing joint length: calculate according to formula


    A=(Z-1)b+Btg30° tg30°=0.5774

    In the formula: A-------------length of joint


    Z--------------Conveyor belt canvas layer number


    b-------------Ladder length of vulcanized joint (m), generally b=0.15m

    B--------------Conveyor belt width (m)



    Portable Water-Cooled Rubber Belt Vulcanizing Machine and heating plates with silicone heating mats have newly been developed and distributed by RUNNING AMCHINE CO., Characterized by highest quality features and application-oriented design, they are suitable for splicing of fabric- and steel cord conveyer belts.



    Main Parts of Rubber Conveyor Belt Vulcanising Machine​

    ZLJ conveyor belt vulcanizing machines can be used by one or multiple combinations according to the joint length of the belt.The main configuration of a single vulcanizing machine is as following:

    Name
    Amount
    The whole machine
    1 set
    Ratchet wrench
    2 piece
    steel pad
    1 set
    Clamping device
    1 set
    Electric control box
    1 set
    Power cable
    1 root
    Control cable
    2 root
    Thermal resistance
    2 pieces
    QL electric water pump
    1 set
    SD Hand pressure pump (Optional)
    1 set
    Pressure pipe
    2 root
    Water cooling system (Optional)
    1 set


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