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High Reliability PSA Nitrogen Generator 380V Minimal Maintenance

Categories PSA Nitrogen Generator
Brand Name: True Gas
Model Number: TYN
Certification: CE,ISO
Place of Origin: Jiangyin,Jiangsu,China
MOQ: 1 set
Price: Negotiation
Supply Ability: 30 sets/month
Delivery Time: 60 working days
Packaging Details: Wooden case packing
Dew point: -40ºC
Voltage:: 380V/440V/220V
Pressure:: 0.1-0.6 Mpa
Usage:: Insudtry
Condition:: New
Place of origin:: China
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    High Reliability PSA Nitrogen Generator 380V Minimal Maintenance

    Principles for PSA Nitrogen Generator


    The principles of pressure swing adsorption (PSA) Nitrogen generator are adsorption and diffusion.

    Each gas has a characteristic adsorption rate that when adsorbed by Carbon Molecular Sieve (CMS). CMS has large surface area containing volume of micro pores and passageways. Oxygen has a higher adsorption rate than nitrogen. When compressed air enters CMS, nitrogen molecules are able to pass through this large surface. And oxygen molecules are adsorbed to the surface area.

    As the CMS is saturated with oxygen, it should be depressurized to regenerate for next cycle. We use two towers filled with CMS to produce a continuous stream of nitrogen.

    During depressurization, the nitrogen of lower purity than required is transferred to another tower, which is called pressure equalization. Pressure equalization donates to higher efficiency and less energy consumption.

    Know-how in the definite time and ways to equalize the pressure is the key to the best results.


    Features


    High Reliability: Proven PSA technology, simple engineering design, few moving parts and international standardized manufacturing techniques ensure minimal maintenance and maximum reliability.


    Low Cost: High-efficiency control system reduces air consumption, saves electric power.


    Convenience: Unattended operation controlled by PLC automatically. Touch-screen CANBUS control, display and alarm system makes all the generation system to be operated by one touch. CANBUS displays working parameters, reminds filter elements replacing and instructs trouble shooting. It enables remote control.


    Easy Installation: Skid mounted for easy installation and move.


    Lower Space Requirement

    The design and Instrumentation makes the plant size very compact, assembly on skids, prefabricated and supplied from factory, whole life time of Nitrogen plant. So no replacement costs.


    Longer Service-life: Exclusive bed containment system extends Carbon Molecular Sieve (CMS) bed life to more than ten years, whole life time of Nitrogen plant. So no replacement costs.


    Minimal Maintenance: The generator has highly-reliable valves and no other moving parts. Filter elements are easily replaced.


    Full Automation

    All systems are designed for un-attended operation and automatic Nitrogen demand adjustment.


    Fast Start-up

    Start-up time is about 30 minutes to get designed Nitrogen purity. So these units can be switched ON & OFF as per Nitrogen demand changes.



    Main parts of nitrogen generator

    ProjectTypeQuantityRemark
    PSA adsorption towerProfessional design2pieces/10kgSpecial pressure vessel manufacturer
    Carbon Molecular SieveMSC-3KT-1723500kgTakeda Japan
    Vortex airflow distributorProfessional design2 piecesTechnical Carbotech from Germany
    Self complement compact deviceProfessional design2setsJiangyin Tongyue
    single unit processing part/1 setSMC-Japan
    Sample pressure reduce valve/1 pieceSMC-Japan
    Direct current 24V power/1 setTaiwan-Mingwei

    Pneumatic valves
    Pneumatic valves

    DN1005 piecesBurkert Germany Burkert Germany
    DN504 pieces
    DN201 pieces
    Magnetic valve4V210-24V10 piecesTaiwan Airtac
    Metal flow meterLZZ-501 pieceChangzhou Shuanghuan
    Control systemTPC7062K1set(color touch screen )Kunlun Tongtai
    MufflerTY-500X1 setJiangyin Tongyue
    Pipe valve systembprofessional produce1 setJiangyin Tongyue
    PLC controllerS7-2001 setSiemens Germany
    Nitrogen analyzerP860-4N1 setShanghai Changai


    R & D Achievements obtained:
    The enterprise attaches great importance to technological innovation and intellectual property protection work. Up to now, there have been a total of 9 patents declared, 7 of which have been authorized.

    serial numberPatent No.Patent No.( Accept No.)patent families
    1PSA highly efficient starting devicePatent No.:ZL 2010 2 0139342.9utility model
    2Automatic control system of nitrogen generator with frequency conversionPatent No.:ZL 2012 2 0408277.4utility model
    3Exhaust gas recycling and utilization devicePatent No.:ZL 2013 2 0867590.9utility model
    4Automatic control device for nitrogen purityPatent No.:ZL 2013 2 0867632.9utility model
    5PSA constant pressure constant regeneration systemPatent No.:ZL 2010 2 0139343.3utility model
    6PSA cyclone umbrella type honeycomb air flow diffusion devicePatent No.:ZL 2013 2 0139344.8utility model
    7PSA low decibel silencerPatent No.:ZL 2013 209 39345.2utility model
    8Top gathering fountain type gas collecting devicePatent No.:ZL 2010 2 0569506.1utility model
    9Dynamic cylinder pressing devicePatent No.:ZL 2011 2 0015073.Xutility model



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