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Repeatability 0.02mm water jet cnc cutting machine metal cutting machine

Categories CNC Water Jet Cutting Machine
Brand Name: Suntop
Model Number: ST-WJ-L3015-SMC
Certification: CE,FDA
Place of Origin: China
MOQ: 1 set
Price: USD48100-55350/set
Payment Terms: T/T, Western Union
Supply Ability: 480sets/year
Delivery Time: 30 work days
Packaging Details: Packed with plywood box which suitable for sea shipping.
Cutting materials: can cut all kinds of materials
Max. cutting thickness: Less than 100mm ( depend on the actual materials)
X-axis: 1500mm
Y-axis: 3000mm
Z-axis: 200mm
Repeatability: 0.02mm
X.Y speed: 0-15meter/min
Control accuracy: ±0.01mm
Cutting accuracy: ±0.1mm
Power: 37KW
Max flow rate: 3.7L/min
HP generator: USA (Accusteam/Hypertherm)
Sand hopper: Side-handing sand hopper
CNC controller: MITSUBISHI AC servo driver and motor
Main motors: SIEMENS
Ball screw: HIWIN
Shift valve: Bosch
Electric appliance: Schneider
PLC: Siemens
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    Repeatability 0.02mm water jet cnc cutting machine metal cutting machine


    Water Jet Cutting Machine, CNC Water Jet Cutting Equipment


    Water jet cutting is now becoming a popular manufacturing technology, which is widely applied in shipbuilding, automobile, engineering machinery, light industry, chemical industry, energy sources, decoration, and food processing industry. In addition, the water jet cutting machine is well received by aerospace and military supply industry. Up to now, our products have been exported to more than 40 countries and regions all over the world.


    A high pressure water jet cutting machine is a tool used for slicing metal and other materials using a jet of water at high velocity and pressure. Featuring a low noise, no pollution, high precision and high reliability, our water jet cutting machine has been used in a variety of applications, including mining, automobile manufacturing, paper manufacturing, food, art and architecture. Water jet machines can be used to cut rubber, foam, plastic, composite, stone, tile, marble, glass and other materials.


    Advantages of the water jet cutting machine


    1.This water cutting machine can transfer between drawings and cutting quickly.


    2.Fast positioning: the machine utilizes very few separable equipment pieces that potentially need to undergo repairs


    3.High accuracy levels reduce the need for repeated cutting.


    4.Faster cutting speed over similar products on the market today


    5.There is no need to fabricate the working parts


    6.As there is no pollution (i.e. dust, steam, fog), the cutting machine keeps the surrounding environment and operator safe


    7.During the cutting process, no heat is produced


    8.Clear processing: there is no need to clear working parts from the machine


    9.Excellent cutting finishes: there is no need to rework cutting finishes after they are completed.


    10.The water jet cutter features a narrow cutting gap


    11.Quick and easy calibration and wider versatility in cutting: it has been proved that this machine can be used in mass production.


    12.CAD/CAM software is compatible with this machine


    13.The waterjet machine can cut nearly any material.


    One complete machine set includes a CNC controller, a worktable, a pump, an abrasive delivery system, and a cooler. Optional components include a chiller waste removal system and a water softening unit.


    We can customized different size and power water jet cutting machine depend on customer's actual requirements.


    1, Cutting table


    1.1. Structure feature

    --Casting beam and Y-axis base frame make it have excellent precision and stability.

    --Machine table body and water tank which are sub aspect structure, less the pressure of sands and machined parts to moving parts.

    --X-axis and Y-axis transmit to rolling nut ball screw mandrel.


    1.2. Control system

    We adopt the famous NAIKY controlling system and MITSUBISHI AC servo digit driving system and AC servo motors.


    1.3. Machine chief technical parameter

    Structure: Bridge

    Size( X and Y): 3100*1600mm

    X-axis: 3000mm

    Y-axis: 1500mm

    Z-axis: 200mm

    Repeatability: 0.02mm

    X.Y speed: 0-15meter/min

    Control accuracy: ±0.01mm

    Cutting accuracy: ±0.1mm


    Power: 380VAC, 50HZ, 3 phase 4 wires system.


    1.4. Transmission system

    We adopt the HIWIN (Taiwan) lead rail and gear rack to ensure accuracy durable and quality.


    1.4.1. Prevention system

    --over travel auto spacing function and soft spacing function;

    --Unique prevention design: new mazy protection and Z-axis totally enclosed professional design prevent sand and water-from eroding the guide screw and lead rail.


    1.4.2. Lubrication system

    We adopt the auto mass lubrication system to make oil reach every oil site on time and also make table steadier and easier.


    1.5. Abrasive cutting system


    1.5.1. The cutting efficiency of this machine integrative abrasive cutting head is one of the highest machines in the world.

    --it has rectification function and lessens the time of assembling

    --changing the wearing parts is very simple


    1.5.2. The machine’s HP water switch

    --air valve can open and closed the HP water instantaneously.

    --with the help of CNC we can control HP water automatically.

    --blockage pressure can be adjustable arbitrarily to realize the operation under the low pressure circumstances.


    1.5.3. Sand feeding system

    Dynamic sand feeding

    Manual makes up the sand for the feeder (assisted with sand meter, auto feeder can realize automatically feeding)


    1.5.4. DCAS-B sand valve

    --Dynamic sand feeding

    --Dynamic type comes over traditional type.

    --Manual type makes the operation easier.

    --With the help of CNC we can control abrasive automatically.


    1.5.5. Sand hopper

    --Side-handing sand hopper

    --There is a window on the side face, it can remind workers when to feed sand

    --It can provide the sand consumption every time after it’s filled up


    2. HP system


    2.1.1. HP generator

    --The configurations single pole two-way plunger type intensifier

    --The intensifier assembly is imported from the USA (Accusteam/Hypertherm)

    --USA pipeline

    --Single-row type water filtering system

    --Manual pressure regulation function

    --Extra pressure auto stop and protection

    --Three-ply safeguards


    2.1.2. Chief technical parameter

    --Max flow rate: 3.7L/min

    --Power: 37KW

    --Power supply: 380VAC, 50HZ, 4 phases.


    3. CNC controller

    3.1.1. CNC configuration

    --17” LCD liquid crystal display

    --DNC on-line working function

    --Functions of returning arbitrary point, bending and circular arc working auto deceleration.

    --Functions of cutting figure imitation display.

    --80GB memory hard disk

    --MITSUBISHI AC servo driver and motor.

    --1GB memory card

    --Multilingual functions (Chinese, English etc…)

    --Drive-by-wire and hand-hold controller (according to requests)


    3.1.2. Software

    NAIKY PCIMC-6A special software is special for this cutting machine.


    The functions of PCIMC-6A are as follows:


    --Change DXF document which is educed from AUTOCAD into numerical control process.

    --Serial communications between PC and CNC.

    --Open database can shore parameters, just click the material, parameter will be loaded automatically.

    --Calculate length of line and time automatically

    --Cutting track auto imitation function

    --The functions of lessening speed on the corner remanding material bridging and lancing.


    4. Auto abrasive feeding system


    --It provides the functions of shorting and sanding sands for the machine, also improves the automation and lessens intensity of labor.

    --Capacity: 170L

    --High accuracy can remain workers when to feed sands.


    5. Auto water cooling system

    --Guarantee that hydraulic system can be used circularly.

    --Save water


    6. Machine parts details


    No.NameModelSpecificationsQuantity

    1-3


    CNC water jet cutting machine

    High pressure system: WJ-3742

    Max. pressure: 420MPA


    1

    Cutting table: WJ-L3015Cutting size: 3000*1500mm
    CNC control systemBased on Window with NC studio
    4Abrasive feeding systemWJ-A170L1
    5Water cooling systemWJ-B1
    6Main motors//SIEMENS
    7Spare partsList 1 & list 2Free with the machinefree

    List 1- Special tools
    ItemMain DescriptionsQuantity
    160K intensifier Tool kit ( For H-P Seal)1
    2Wrench Girth ( For H-P Cylinder)1
    3Wrench, Spanner ( For end Cap)1
    4Wrench, Spanner ( For HIGH PRESSURE SWITCH)1
    5Spanner ( For water filter)1
    6Blue Lubricant1

    List 2- spare parts free with the machine
    No.NameQuantity(set/pcs)
    1Ruby4
    2Nozzle1
    3HP water switch kit1
    4HP seal1
    5LP seal1
    6LP check valve repair kit1
    7Filter element ( 5 micron)1
    8Filter element( 1 micron)1
    9Filter element(0.5 micron)1
    10O ring and assembled ferrule1
    11Accumulator seal1
    12Accumulator valve pad1
    13Connecter of pipe2
    14Shield cap2
    15Air valve repair kit1

    Machine Chief parts brand and manufacturer comments:




    This Machine cutting speed data for reference (the exact cutting speed data depend on the actual real materials)


    Conditions:0.25mm ruby,0.8mm nozzle


    Material typeThickness(mm)Cutting speed(420MPA model)mm/min
    Marble20480
    30360
    Granite20384
    30240
    Brick10960
    28360
    Glass81800
    10960
    18600
    Doubling glass21720

    Sponge


    208400
    503600
    802400

    Carpet


    3-43600

    Stainless steel sheet


    11440
    3720
    6360
    10240
    16120
    20102
    3048
    5512
    656
    Steel Sheet31440
    51020

    Aluminum Alloy sheet and magnesium alloy sheet

    10480
    20180
    30120
    7048
    8020
    10015

    The water jet cutting photos for reference







    We can customized different kinds of water jet cutting machines depend on customers actual requirements, welcome to contact us for more informations.

    Buy Repeatability 0.02mm  water jet cnc cutting machine metal cutting machine at wholesale prices
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