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CNC Controlled Machining Aluminum Machined Parts Air Compressor Valve Plate

Categories Aluminum Machined Parts
Brand Name: Metalbest
Model Number: Aluminum Machined parts
Certification: ISO9001/SGS/QC
Place of Origin: China
MOQ: 10pcs
Price: Negotiate
Payment Terms: Western Union, T/T, L/C
Supply Ability: 5000pcs/month
Delivery Time: 5-8 working days
Packaging Details: Wooden case/Flight case
Product name: custom valve plates
Tightest Tolerances: 0.003 feature and 0.002 true positions
Material: Aluminium/Iron/Stainless steel and so on
Size1: Round Tubing: Up to 8 5/8 inch diameter
Size2: Square Tubing: Up to 8 inch diameter
Tube shapes: Round/ Square/ Rectangular/ Oval
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    • Product Details
    • Company Profile

    CNC Controlled Machining Aluminum Machined Parts Air Compressor Valve Plate

    Aluminum Machined Parts custom valve plates CNC controlled machining and grinding


    Quick Detail:

    With our specialty in high precision machining, Metalbest is a major source for custom valve plates. As an integral component of hydraulic pump applications, valve plate designs have to meet stringent specifications.

    For durability, high pressure fluid capacities, and strength, we manufacture custom valve plates from materials compatible with the service conditions of your particular application. Supported by a technically trained workforce, our modern facility houses CNC controlled machining and grinding equipment that allows us to manufacture high-precision valve plates with tolerances measured in below one micron. Our machinists have in-depth knowledge of metals and machining technologies. Their proficiency allows them to leverage the advanced capabilities of our equipment to machine and grind workpieces characterized by their consistent quality, dimensional accuracy, and flatness.

    We have the capacity to manufacture valve plates measuring up to 10” in diameter, thicknesses vary based on application. Materials of construction include all grades of aluminum, stainless steel, specialty alloys, and pure carbide. Our capabilities allow us to manufacture highly complex, specially designed valve plates for demanding applications in the aerospace, defense, transportation, medical, and satellite systems industry.

    As a supplier to leading OEMs, our manufacturing processes are backed up by an ISO 9001:2008 and AS9100c quality management system. We pay detailed attention to quality from the moment we receive the raw materials to the final packaging and shipment of your finished products.


    Features:


    Application:

    Agricultural, Alternative Energy, Appliance, Automotive, Computers, Construction, Distribution, Electronic, Fabrication, Furniture, Hardware, Health and Fitness, Heating and AC, Heavy Equipment, Lawn and Garden, Material Handling, Petroleum and Mining, Race Car & Stock Car, Refrigeration, Retail & Display, Solar Energy, Wind Energy


    Advantages:

    • In-house tooling, gage and fixture building
    • As experts in carbide, WMPI has increased the run times of many of our tools between sharpenings. This saves you money on die maintenance and part costs.
    • Full PM program for our equipment and tooling
    • Inspection processes capable of first article, PPAP, collecting CPK data, lot controlling and functional checks

    Description:

    Materials Used

    Aluminum (All Grades)
    High Temp Investment Castings
    Inconel
    Hastelloy
    Stainless steel (All Grades)

    Magnesium
    Titanium
    Beryllium Copper
    High Strength Plastic

    Machine Axes

    3 Axis
    4 Axis
    5 Axis

    Tolerance

    +/- 0.005 inches
    Multi Axis CNC for close tolerances

    Tube Shapes

    Round
    Square
    Rectangular
    Oval

    Production Runs

    From prototyping to high volume production

    Designing Assistance

    Some basic ideas that can help in reducing the overall cost of a part by designing the part to be manufacturing friendly are provided below. For a more in depth analysis send us your drawings, or call one of our engineers.

    Tube Bending Considerations:
    CLR- Center Line Radius: Typical CLR is 3x the OD of the tube without mandrels. It is possible to bend on a 1 or 2xD bend, but not without more complex tooling. Tooling costs also increase when comparing a plug mandrel to 3-ball mandrel & wiper die. The tighter the radius, the more tooling required and the more expensive the part.
    • Use the same CLR for all bends unless prohibited by design restraints.


    Straight between bends: Allow 3x the OD of straight for clamping between bends and from the edge of the tube. This reduces the overall cost of part by reducing additional trim operations and increasing the bend rate. Bends closer than 3xD require compound tooling increasing tooling cost and reducing bend rates

    Quality Process and Certifications

    • ISO 9001:2008
    • AWS D1.1, D1.2 & D1.3 Welding
    • CWI (Certified Welding Inspector)
    • Statistical Process Control (SPC)
    • Just In Time (JIT) Compliant Delivery
    • Member AWS, AME, SAE, FMA

    Preferred Drawing File Formats

    SolidWorks Files, Part, Assembly, Drawing, DXF, DWG, Adobe Photoshop Files, Adobe Illustrator Files, Lib Feat Part, Template, Parasolid, IGES, STEP AP203/214, ACIS, VDAFS, VRML, STL, Catia Graphics, ProE Part, ProE Assembly, UGII, Inventor Part, Inventor Assembly, Solid Edge Part, Solid Edge Assembly, CADKEY, IDF, Rhino Files

    Secondary Services

    • Swaging / Flaring
    • Coping
    • Beading
    • Drilling
    • Flattening
    • Flaring
    • Machining
    • Milling
    • Notching
    • Piercing
    • Punching
    • Slotting
    • Swaging
    • Threading

    Industries Served

    At metalbest, we take on all jobs that fit our capabilities, for any industry. Below are examples of industries we have served in the past. We have created true turnkey components, weldments and assemblies for, but not limited to the following industries:

    Agricultural, Alternative Energy, Appliance, Automotive, Computers, Construction, Distribution, Electronic, Fabrication, Furniture, Hardware, Health and Fitness, Heating and AC, Heavy Equipment, Lawn and Garden, Material Handling, Petroleum and Mining, Race Car & Stock Car, Refrigeration, Retail & Display, Solar Energy, Wind Energy

    Company View:


    Our Service

    1) Over 10-year experience in Metal hardware field can guarantee high quality on each process;

    2) Advanced equipment can keep the edges clean and flat when cutting;

    3) Owned warehouse with rich stock can make the delivery timely;

    4) Good and steady relationship with large manufactures can make the price lower;

    5) Good after-sales service gained high praise from customers all over the world.

    What we can do

    Zhongshan Metal best is one of the leading company in metal hardware in China.


    We can offer Nearly all kinds of Metal hardware. Nearly all kinds of punching and Stamping hardware.


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