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High-speed Semi-auto Pick & Place Machine Model No.: HCT-320

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    High-speed Semi-auto Pick & Place Machine Model No.: HCT-320

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    • Product Name:

      LED Mounter
    • Model No.:

      HCT-320
    • Minimum Order:

      1
    • Attachment download

    Product Abstract:

    High-Speed Dedicated LED Mounter Assembles LED PCBs Up to 1.2 Meters or 1.5 Meters Long in a Single Pass

    Product Description

    Assemble LED lighting products, including long tube boards and flexible strips, at speed reaching 30,000 LEDs per hour with the high-speed, dedicated HCT-320 LED Mounter, available with 1200 mm (47.3") or 1500 mm (59.1") max board length.

    Production Capacity

    (20hours/Day)

    LED Tube

    3528(288chip)- 2000Pcs/Day

    5050(144chip)- 4000Pcs/Day

    LED Bulb

    5730(10chip/5W)- 46000Pcs/Day

    2835(12chip/3W)- 39000Pcs/Day

    HCT-320 LED Mounter - Features

    1. High-accuracy: Each of the six pick-up heads is equipped with a vision alignment camera to guarantee high accuracy.

    2. High-speed: Maximum placement speed reaching 0.102s/chip.

    3. Places SMD components from 0603 to 5050, including resistors, capacitors, high-power LED, standard and irregularly shaped LEDs.

    4. Suitable for all LED lighting products, including flexible PCB strips, circular LED light bulb boards and even irregularly shaped boards. Assembles LED PCBs up to 1.2 meters or 1.5 meters long in a single pass.

    5. Heavy marble platform support to ensure long-service life.

    6 . Excellent quality hardware support by using international famous brands ensure placement repeatability and precision.

    7. Self-developed software simplifies production, easy operating and programming.

    HCT-320 LED Mounter - General Specifications

    Placement Specifications

    Number of Placement Heads

    6

    Maximum Placement Speed

    35,000 cph

    Average Practical Placement Speed

    30,000 cph

    Placement Accuracy

    ±0.1mm

    Minimum LED Size

    1.6 mm0.8 mm (0.06 in0.03 in)

    Maximum LED Size

    5.0 mm5.0 mm6 mm (0.20"0.20"0.24")

    Alignment Method

    Bottom vision standard

    Capability for Other SMDs

    IC < 10 mm10 mm (0.4"0.4", pitch > 0.5mm), Resistor, Capacitor, Inductor, Diode, Audion, Transistor, SOT, SOP, QFP, QFN, CSP, and etc.

    Pick Up Specifications

    Negative Pressure Detection

    Yes

    Components Shortage Alarm

    Yes

    Integral Vacuum




    1. High-speed, high-efficiency design

    The six pick-and-place heads mounted on the HCT-320's high precision, ball-screw-driven gantry perform simultaneous pick-up to achieve practical speed to 30,000 LEDs per hour on LED tube. With fixed-camera alignment systems where the component to bring over the camera for alignment before it can move to the placement area.

    2. Specifically designed for LED assembly

    Unlike standard pick and place machines that have been adapted to LED assembly, the HCT-320 is purpose built, allowing it to do its one thing - building LED boards - really well.

    The HCT-320 places LED components from 0603 to 7474, including both standard and irregularly shaped LEDs, also high-power LED. Bottom vision is available to expand the component range to 10 x 10 mm.

    Each of the HCT-320's six placement heads features negative air pressure to release 'sticky' LED components. Custom nozzle designs are also available. Domed LEDs can be safely placed using placement nozzles designed to not come in contact with the optical lens during pick-up and placement, protecting the component's overall light performance and reliability.

    3. Suitable for all LED lighting products

    Flexible PCB strips, circular LED light bulb boards and even irregularly shaped boards can also be assembled quickly, accurately and reliably on all models in the HCT semi-auto series. For long LED tubes, model HCT-320 features a max board size of 1500mm (59.1"). With all models, the full length of the board is assembled in a single pass for top efficiency and throughput.

    HCT-320 comes standard with a worktable and magnetic board fixture and holds up to 14 pneumatic tape feeders for mass production.

    The HCT-320 can offer nonstop production. The bilateral movement of platform to minimize production interruption.

    4. Software simplifies production

    Several powerful software tools are included with the HCT-320 system, including the CSV import to simplify placement programming, a pick-up heads arrangement optimizer to minimize head travel, a Nozzle_Feeder application to offer nonstop production, real-time speed of production displays on the monitor, a Merge file function to maximum placement speed, and backup function for all data saved.

    Companies that already have one or more HCT semi-auto series LED Mounter in their facility will find the HCT-320's software interface immediately familiar, which means a quick learning curve when it comes to programming and operating this machine.

    1. Feeder: 12PCS (8mm & 12mm each 6PCS)

    2. Nozzle: 18PCS

    3. Operation Manual

    4. Hexagon Wrench 1SET

    5. Spare Parts Kit: 1 SET


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